For your safety – pre-operation checks
4-2
4
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-20, 6-20
Throttle g rip • Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing. 6-16, 6-22
Control ca bles • Make sure that operation is smooth.
• Lubricate if necessary. 6-22
Wheels an d tires •Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary. 6-17, 6-18
Brake levers • Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.
6-23
Centerstan d, si destan d • Make sure that operation is smooth.
• Lubricate pivots if necessary.
6-23
Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary. —
Instruments, li ghts, si gnals
an d switches • Check operation.
• Correct if necessary.
—
Si destan d switch • Check operation of ignition circuit cut-off system.
• If system is not working correctly, have Yamaha dealer check vehicle.
3-17
ITEM
CHECKS PAGE
U2CME2E0.book Page 2 Friday, August 21, 2015 9:16 AM
Periodic maintenance an d a djustment
6-4
6
EAU62100
General maintenance an d lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 4000 km
(2400 mi) 8000 km
(4800 mi) 12000 km
(7200 mi) 16000 km
(9600 mi)
1 Air filter element • Replace. Every 20000 km (12500 mi)
2 Air filter check hose • Clean. √√√√√
3 *V-
belt case air filter
element • Clean.
• Replace if necessary.
√√√√
4 *Front brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
5 *Rear brake • Check operation, fluid level and
vehicle for fluid leakage.
• Check brake lever free play, and adjust if necessary. √√√√√√
• Replace brake pads. Whenever worn to the limit
6 *Brake hoses • Check for cracks or damage.
• Check for correct routing and
clamping. √√√√√
• Replace. Every 4 years
7 *Brake flui d • Change. Every 2 years
8 *Wheels • Check runout and for damage.
√√√√
• Balance the front wheels. Whenever the tires or wheels have been changed or replaced
9 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
U2CME2E0.book Page 4 Friday, August 21, 2015 9:16 AM
Periodic maintenance an d a djustment
6-17
6
EAU62200
TiresTires are the only contact between the
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively
small area of road contact. Therefore, it
is essential to maintain the tires in good
condition at all times and replace them
at the appropriate time with the speci-
fied tires.
Tire air pressure
The tire air pressure should be
checked and, if necessary, adjusted
before each ride.
WARNING
EWA10504
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or d eath from loss of
control. The tire air pressure must b e
checked and a djuste d on col d
tires (i.e., when the temperature
of the tires equals the am bient
temperature).
The tire air pressure must b e
a d juste d in accor dance with the
ri din g speed and with the total wei
ght of ri der, passen ger, car-
g o, an d accessories approve d
for this mo del.
WARNING
EWA10512
Never overloa d your vehicle. Opera-
tion of an overloa ded vehicle coul d
cause an acci dent.
Tire inspection
The tires must be checked before each
ride. If the center tread depth reaches
the specified limit, if the tire has a nail
or glass fragments in it, or if the side-
wall is cracked, have a Yamaha dealer
replace the tire immediately.TIPThe tire tread depth limit may differ
from country to country. Always com-
ply with the local regulations.
Tire air pressure (measure d on col d
tires): Front:175 kPa (1.75 kgf/cm2, 25 psi)
Rear: 225 kPa (2.25 kgf/cm2, 33 psi)
Maximum loa d*:
169 kg (373 lb)
* Total weight of rider, passenger, car- go and accessories
1. Tire sidewall
2. Tire tread depth
Minimum tire trea d d epth (front an d
rear): 1.6 mm (0.06 in)
U2CME2E0.book Page 17 Friday, August 21, 2015 9:16 AM
Vehicle care and stora ge
7-4
7
EAU60721
Stora geShort-term
Always store your vehicle in a cool, dry
place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the vehi-
cle.NOTICE
ECA21170
Storin g the vehicle in a poorly
ventilate d room or coverin g it
with a tarp, while it is still wet,
will allow water an d humi dity to
seep in an d cause rust.
To prevent corrosion, avoi d
d amp cellars, sta bles ( because
of the presence of ammonia)
an d areas where stron g chemi-
cals are stored .Long-term
Before storing your vehicle for several
months: 1. Follow all the instructions in the “Care” section of this chapter. 2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to protect the cylinder, piston rings,
etc. from corrosion.a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap from the spark plug, and then
install the spark plug and the
spark plug cap. WARNING! To
prevent damag e or injury
from sparkin g, make sure to
g roun d the spark plu g elec-
tro des while turnin g the en-
g ine over.
[EWA10952]
4. Lubricate all control cables and
the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift
the vehicle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-26.TIPMake any necessary repairs before
storing the vehicle.
U2CME2E0.book Page 4 Friday, August 21, 2015 9:16 AM
Specifications
8-2
8
Trail:68 mm (2.7 in)
Track: 385 mm (15.2 in)Front tire:Type:Tubeless
Size: 90/80-14M/C 43P
Manufacturer/model:
CHENG SHIN/M6231Rear tire:Type:Tubeless
Size:
110/90-12 64P
Manufacturer/model: CHENG SHIN/M6232Loa din g:Maximum load:
169 kg (373 lb)
(Total weight of rider, passenger, cargo
and accessories)Tire air pressure (measure d on col d
tires):
Front:
175 kPa (1.75 kgf/cm2, 25 psi)
Rear: 225 kPa (2.25 kgf/cm2, 33 psi)
Front wheel:Wheel type:Cast wheel
Rim size: 14M/C x MT2.15
Rear wheel:Wheel type:Cast wheel
Rim size:
12 x MT2.15Unifie d b rake system:Operation:
Activated by rear brakeFront brake:Type:
Disc brake
Operation: Right hand operation
Specified brake fluid:
DOT 4Rear brake:Type:
Disc brake
Operation:
Left hand operation
Specified brake fluid: DOT 4Front suspension:Type:
Telescopic fork
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 90 mm (3.5 in)Rear suspension:Type:Unit swing
Spring/shock absorber type: Coil spring/oil damper Wheel travel:
89 mm (3.5 in)
Electrical system:System voltage:
12 V
Ignition system: TCI
Charging system: AC magnetoBattery:Model:YTZ7V
Voltage, capacity: 12 V, 6.0 AhHea dlig ht:Bulb type:
Halogen bulbBul b volta ge, watta ge × quantity:Headlight:
12 V, 55.0 W/60.0 W × 1 (MW125)
12 V, 60.0 W/55.0 W × 1 (MW125A)
Brake/tail light:
LED
Front turn signal light: 12 V, 10.0 W × 2
Rear turn signal light: 12 V, 10.0 W × 2
Auxiliary light:
LED
Meter lighting: LED
High beam indicator light: LED
U2CME2E0.book Page 2 Friday, August 21, 2015 9:16 AM