2016 YAMAHA SUPERJET engine

Operation and handling requirements
29
(2) To mix them thoroughly, shake the con-
tainer from side to side.
EJU31917Filling the fuel tank
To fill the fuel tank:
(1) Before refueling, stop the engine. Do not
stand or sit on the watercraft. Never refu-
el while smoking, or while in the vicinity
of sparks, open flames, or other sources
of ignition.
(2) Place the watercraft in a well-ventilated
area and in a horizontal position.
(3) Remove the hood, and then check the
fuel level. (See page 24 for hood removal
and installation procedures.)
(4) Loosen the fuel filler cap and remove it.
(5) Slowly add fuel to the fuel tank.(6) Stop filling when the fuel level just reach-
es the bottom of the filler tube. Do not fill
up the filler tube. Because fuel expands
when it heats up, heat from the engine or
the sun can cause fuel to spill out of the
fuel tank. Do not leave the watercraft
with a full tank in direct sunlight.
(7) Wipe up any spilled fuel immediately with
a dry cloth.
(8) Securely install the fuel filler cap by tight-
ening it until it stops.
(9) Securely install the hood in its original
position.
12-stroke engine oil
2Gasoline
1Fuel filler cap
Fuel tank capacity:
To t a l :
18 L (4.8 US gal, 4.0 Imp.gal)
Reserve:
5.5 L (1.5 US gal, 1.2 Imp.gal)
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Operation and handling requirements
30
EJU40022
Draining the bilge water
NOTICE
ECJ01302
Do not run the engine at full throttle when
bilge water remains in the engine com-
partment. The bilge water can splash into
the engine, which can result in severe
damage.
EJU40922Draining the bilge water on water
A small quantity of bilge water will remain in
the engine compartment even after the bilge
water is drained on water. To completely re-
move the bilge water, remove the watercraft
from the water and wipe up any remaining
moisture in the engine compartment with a
dry cloth.
Jet vacuum bilge draining system
While the watercraft is operating, bilge water
in the engine compartment is drawn in by the
vacuum that is generated in the jet pump and
discharged from the watercraft through the
jet thrust nozzle.
To drain the bilge water on water:
Operate the watercraft as straight as possible
and above planing speed for at least 2 min-
utes. NOTICE: Do not run the engine at full
throttle for at least 1 minute after the en-
gine has been restarted. Bilge water in the
engine compartment can splash into theengine, which can result in severe dam-
age.
[ECJ00554]
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Operation and handling requirements
31
EJU33424
Transporting
WARNING
EWJ00751
Always turn the fuel cock knob to “OFF”
when transporting the watercraft, other-
wise fuel could leak out into the engine or
engine compartment, which would create
a fire hazard.
When transporting the watercraft on a trailer,
secure the bow rope hole and stern of the
watercraft to the trailer with ropes or tie
downs. Use a rubber shock cord to secure
the steering pole to the watercraft. NOTICE:
Do not secure the steering pole with ropes
or tie downs and do not secure it to the
trailer. Also, do not transport the water-
craft with the steering pole up. Otherwise,
the steering pole could be damaged. Wrap
the ropes or tie downs with towels or ragswhere they touch the body of the water-
craft to avoid scratches or damage.
[ECJ00633]
1Rubber shock cord
2Tie down
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First-time operation
32
EJU32757
Engine break-in
NOTICE
ECJ00432
Failure to perform the engine break-in
could result in reduced engine life or even
severe engine damage.
The engine break-in is essential to allow the
various components of the engine to wear
and polish themselves to the correct operat-
ing clearances. This ensures proper perfor-
mance and promotes longer component life.
To perform the engine break-in:
(1) Fill the fuel tank with fuel in a fuel-to-oil
ratio of 25:1. (See page 28 “Mixing fuel
and oil” and “Filling the fuel tank” for in-
formation on filling the fuel tank.)
(2) Launch the watercraft and start the en-
gine. (See page 41 for information on
starting the engine.)
(3) For the first 5 minutes, operate with the
engine at idling speed.
(4) For the first tankful of fuel, squeeze the
throttle lever slowly and operate at 3/4
throttle or less.
(5) Fill the fuel tank once more with fuel in a
fuel-to-oil ratio of 25:1, and then operate
with the engine at any speed.
After the engine break-in is complete, fill the
fuel tank with fuel in a fuel-to-oil ratio of 50:1.
The watercraft can be operated normally.
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Pre-operation checks
33
EJU31982
WARNING
EWJ00412
Failure to inspect or maintain the watercraft properly increases the possibility of an ac-
cident or damage to the watercraft. Do not operate the watercraft if you find any prob-
lem. If a problem cannot be corrected by the procedures provided in this manual, have
the watercraft inspected by a Yamaha dealer.
EJU41233Pre-operation checklist
Before using this watercraft, be sure to perform the checks in the following checklist.
ITEM ROUTINE PAGE
PRE-LAUNCH CHECKS
Engine compartmentVentilate the engine compartment.
Check inside the engine compartment for damage.35
Fuel systemCheck the fuel system for leakage.
Check the fuel level in the fuel tank.35
Water separatorCheck the water separator for water. 36
Engine unitCheck the exterior of the engine unit for damage. 36
Bilge waterCheck the engine compartment for bilge water. 36
BatteryCheck the battery connections and electrolyte level. 36
Steering systemCheck the steering system for proper operation. 36
Throttle leverCheck the throttle lever for proper operation.
Check the throttle lever free play.37
Engine shut-off cord (lan-
yard)Check the engine shut-off cord (lanyard) for dam-
age.38
SwitchesCheck the start switch, engine stop switch, and en-
gine shut-off switch for proper operation.38
Storage pouchCheck the storage pouch for damage and water.
Check that the storage pouch is securely installed.38
Fire extinguisher containerCheck the fire extinguisher container for damage. 39
Fire extinguisherCheck the condition of the fire extinguisher. 39
Safety equipmentCheck that safety equipment meeting the applica-
ble regulations is on board.39
Hull and deckCheck the hull and deck for damage. 39
Jet intakeCheck the jet intake for damage and clogging. 39
HoodCheck that the hood is securely closed. 39
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Pre-operation checks
34
TIP:
To ensure safety and reliability, pre-operation checks should be made each time the water-
craft is used.
POST-LAUNCH CHECKS
Cooling water pilot outletCheck that water is discharged from the cooling
water pilot outlet while the engine is running.39 ITEM ROUTINE PAGE
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Pre-operation checks
35
EJU32282
Pre-operation check pointsEJU40686Pre-launch checks
Perform the pre-launch checks in the pre-op-
eration checklist while the watercraft is on
land.
To perform the pre-launch checks:
(1) Remove the hood. (See page 24 for hood
removal and installation procedures.)
(2) Perform the checks and make sure that
there are no malfunctioning items or oth-
er problems.
(3) After completing these checks, install the
hood in its original position.
EJU32334Engine compartment check
WARNING
EWJ00462
Failure to ventilate the engine compart-
ment could result in a fire or explosion. Do
not start the engine if there is a fuel leak.
Ventilate the engine compartment. Leave the
engine compartment open for a few minutes
to allow any fuel vapors to escape.
Make sure that there is no damage inside the
engine compartment.
EJU34208Fuel system checks
WARNING
EWJ00382
Leaking fuel can result in fire or explosion.
Check for fuel leakage regularly.
If any fuel leakage is found, the fuel sys-
tem must be repaired by a qualified me-
chanic. Improper repairs can make the
watercraft unsafe to operate.
Make sure that there is no damage, leakage,
or other problem in the fuel system.
Check:
Carburetor for leakage
Fuel filler cap and seal for damage
Fuel in fuel tank for water and dirt
Fuel tank for damage and leakage
Fuel hoses and joints for damage and leak-
age
Fuel filter for leakage
Fuel cock for leakage
Fuel tank breather hose for damage and
leakage
Releasing the pressure in the fuel tank
Release the pressure in the fuel tank before
each use.
To release the pressure in the fuel tank:
(1) Loosen the fuel filler cap slowly and re-
move it to release any pressure in the fuel
tank.
(2) Securely install the fuel filler cap by tight-
ening it until it stops.
EJU32365Fuel level check
Check the fuel level in the fuel tank.
1Fuel filler cap
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Pre-operation checks
36
Add fuel if necessary. (See page 29 for infor-
mation on filling the fuel tank.)
EJU32424Water separator check
Make sure that no water has collected in the
water separator. If water has collected in the
water separator, drain it. (See page 22 for in-
formation on draining the water separator.)
EJU40182Engine unit check
Check the exterior of the engine unit for dam-
age or other problem.
EJU41012Bilge water check
Make sure that no bilge water has collected in
the engine compartment. If bilge water has
collected in the engine compartment, wipe it
up with a dry cloth. NOTICE: Excessive wa-
ter in the engine compartment can splash
into the engine, which can result in severe
damage.
[ECJ00342]
EJU32485
Battery checks
Make sure that the battery terminals and
breather hose are not damaged and that the
battery leads and breather hose are connect-
ed properly. WARNING! Fire or explosion
could result if the breather hose is dam-aged, obstructed, or not connected prop-
erly.
[EWJ00452]
Make sure that the electrolyte level is be-
tween the minimum and maximum level
marks. WARNING! Never operate the wa-
tercraft if the battery does not have suffi-
cient power to start the engine or if it
shows any other signs of decreased pow-
er. Loss of battery power may leave you
stranded.
[EWJ01241]
Make sure that the battery is securely held in
place.
EJU32614Steering system checks
Turn the handlebars to the right and left sev-
eral times to make sure that operation is
smooth and unrestricted throughout the
1Water separator
1Positive (+) battery terminal: Red lead
2Negative (–) battery terminal: Black lead
3Breather hose
1Maximum level mark
2Minimum level mark
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