2016 YAMAHA MT-125 brake

Table of contents
Safety information............................1-1
Description........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument and control functions....3-1
Main switch/steering lock ...............3-1
Indicator lights and warning
lights ............................................3-2
Multi-function meter unit .................3-4
Handlebar switches.......................3-11
Clutch lever ...................................3-13
Shift pedal .....................................3-13
Brake lever ....................................3-14
Brake pedal ...................................3-14
ABS (for ABS models) ...................3-15
Fuel tank cap.................................3-16
Fuel................................................3-16
Catalytic converter ........................3-18
Rider seat ......................................3-18
Sidestand ......................................3-19
Ignition circuit cut-off system........3-20
For your safety – pre-operation
checks...............................................4-1
Operation and important riding
points.................................................5-1
Starting the engine ..........................5-2
Shifting ............................................5-3
Tips for reducing fuel
consumption ................................5-4
Engine break-in ...............................5-4
Parking ............................................5-5
Periodic maintenance and
adjustment........................................6-1
Owner’s tool kit ...............................6-2
Periodic maintenance chart for the
emission control system ..............6-3
General maintenance and
lubrication chart ...........................6-4
Removing and installing cowlings ...6-7
Checking the spark plug .................6-8Engine oil and oil filter element ....... 6-9
Coolant ......................................... 6-12
Replacing the air filter element
and cleaning the check hose..... 6-14
Checking the engine idling
speed......................................... 6-14
Adjusting the throttle grip free
play ............................................ 6-15
Valve clearance ............................. 6-16
Tires .............................................. 6-16
Cast wheels .................................. 6-19
Adjusting the clutch lever free
play ............................................ 6-19
Checking the front brake lever
free play ..................................... 6-20
Adjusting the brake pedal free
play ............................................ 6-21
Brake light switches ...................... 6-21
Checking the front and rear brake
pads........................................... 6-22
Checking the brake fluid level....... 6-23
Changing the brake fluid............... 6-24
Drive chain slack ........................... 6-24
Cleaning and lubricating the drive
chain .......................................... 6-26
Checking and lubricating the
cables ........................................ 6-26
Checking and lubricating the
throttle grip and cable ............... 6-27
Checking and lubricating the
brake and clutch levers ............. 6-27
Checking and lubricating the
brake pedal................................ 6-28
Checking and lubricating the
sidestand ................................... 6-28
Lubricating the swingarm pivots... 6-29
Checking the front fork ................. 6-29
Checking the steering ................... 6-30
Checking the wheel bearings ....... 6-30
Battery .......................................... 6-31
Replacing the fuses ...................... 6-32
Replacing the headlight bulb ........ 6-34
Auxiliary lights ............................... 6-35
Tail/brake light .............................. 6-36
Replacing a turn signal light
bulb............................................ 6-36
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Description
2-2
2
EAU63391
Right view
YAMAHA
12
3546
1. Spark plug (page 6-8)
2. Front brake fluid reservoir (page 6-23)
3. Engine oil filter element (page 6-9)
4. Dipstick (page 6-9)
5. Rear brake fluid reservoir (page 6-23)
6. Brake pedal (page 3-14)
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Description
2-3
2
EAU63401
Controls and instruments
1234567
1. Clutch lever (page 3-13)
2. Left handlebar switches (page 3-11)
3. Multi-function meter unit (page 3-4)
4. Main switch/steering lock (page 3-1)
5. Right handlebar switches (page 3-11)
6. Throttle grip (page 6-15)
7. Brake lever (page 3-14)
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Instrument and control functions
3-2
3
EAU49398
Indicator lights and warning
lights
EAU11022Turn signal indicator light “ ”
This indicator light flashes when a turn
signal light is flashing.
EAU11061Neutral indicator light “ ”
This indicator light comes on when the
transmission is in the neutral position.
EAU11081High beam indicator light “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU11341Fuel level warning light “ ”
This warning light comes on when the
fuel level drops below approximately
3.0 L (0.79 US gal, 0.66 Imp.gal). When
this occurs, refuel as soon as possible.The electrical circuit of the warning
light can be checked according to the
following procedure.
1. Turn the key to “ON”.
2. If the warning light does not come
on, have a Yamaha dealer check
the electrical circuit.
EAUT1936Engine trouble warning light “ ”
This warning light flashes or stays on if
an electrical circuit monitoring the en-
gine is not working correctly. If this oc-
curs, have a Yamaha dealer check the
self-diagnosis system.
The electrical circuit of the warning
light can be checked by turning the key
to “ON”. The warning light should
come on for a few seconds, and then
go off.
If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
EAU58530ABS warning light “ ” (for ABS
models)
In normal operation, the ABS warning
light comes on when the key is turned
to “ON”, and goes off after traveling at
a speed of 10 km/h (6 mi/h) or higher.
If the ABS warning light:
does not come on when the key is
turned to “ON”
comes on or flashes while riding
does not go off after traveling at a
speed of 10 km/h (6 mi/h) or high-
er
1. Turn signal indicator light “ ”
2. Neutral indicator light “ ”
3. High beam indicator light “ ”
4. Tachometer high-rpm warning light
5. Fuel level warning light “ ”
6. Engine trouble warning light “ ”
7. Anti-lock Brake System (ABS) warning
light “ ” (for ABS models)
Lo
Hi
1/2
x1000r/min
ZAUM1316SELECTRESET
km/L/100kmMPGkm/h
MPH
ODOFTRIP12OILOIL
1235467
ABS
ABS
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Instrument and control functions
3-3
3 The ABS may not work correctly. If any
of the above occurs, have a Yamaha
dealer check the system as soon as
possible. (See page 3-15 for an expla-
nation of the ABS.)
WARNING
EWA16041
If the ABS warning light does not go
off after traveling at a speed of 10
km/h (6 mi/h) or higher, or if the
warning light comes on or flashes
while riding, the brake system re-
verts to conventional braking. If ei-
ther of the above occurs, or if the
warning light does not come on at
all, use extra caution to avoid possi-
ble wheel lock during emergency
braking. Have a Yamaha dealer
check the brake system and electri-
cal circuits as soon as possible.
EAUM3440Tachometer high-rpm warning light
This light flashes at 9500 r/min to warn
you that the engine speed is about to
enter the high-rpm zone. Once the en-
gine speed reaches 10000 r/min, this
light will come on to warn you that it is
necessary to shift up to avoid engine
damage.
To activate or deactivate the tachome-
ter high-rpm warning light, hold the
“INFO” button pushed, turn the key to
“ON”, and when the tachometer high-
rpm warning light starts flashing, press
the “SELECT” button.
TIP
When activating or deactivating the
warning light the function, after press-
come on to indicate that the function is
activated or the light will go off to indi-
cate that the function is deactivated.
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Instrument and control functions
3-14
3
EAU12892
Brake lever
The brake lever is located on the right
side of the handlebar. To apply the
front brake, pull the lever toward the
throttle grip.
EAU12944
Brake pedal
The brake pedal is located on the right
side of the motorcycle. To apply the
rear brake, press down on the brake
pedal.
1. Brake lever
ZAUM1201
1
I
NFO
1. Brake pedal
ZAUM1202
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Instrument and control functions
3-15
3
EAU60021
ABS (for ABS models)
The Yamaha ABS (Anti-lock Brake
System) features a dual electronic con-
trol system, which acts on the front and
rear brakes independently.
Operate the brakes with ABS as you
would conventional brakes. If the ABS
is activated, a pulsating sensation may
be felt at the brake lever or brake ped-
al. In this situation, continue to apply
the brakes and let the ABS work; do
not “pump” the brakes as this will re-
duce braking effectiveness.
WARNING
EWA16051
Always keep a sufficient distance
from the vehicle ahead to match the
riding speed even with ABS.
The ABS performs best with
long braking distances.
On certain surfaces, such as
rough or gravel roads, the brak-
ing distance may be longer with
the ABS than without.
The ABS is monitored by an ECU,
which will revert the system to conven-
tional braking if a malfunction occurs.
TIP
The ABS performs a self-diagno-
sis test each time the vehicle first
starts off after the key is turned to
“ON” and the vehicle has traveled
at a speed of 10 km/h (6 mi/h) or
higher. During this test, a “click-
ing” noise can be heard from the
hydraulic control unit, and if the
brake lever or brake pedal is even
slightly applied, a vibration can be
felt at the lever and pedal, but
these do not indicate a malfunc-
tion.This ABS has a test mode which
allows the owner to experience
the pulsation at the brake lever or
brake pedal when the ABS is op-
erating. However, special tools are
required, so please consult your
Yamaha dealer.
NOTICE
ECA20100
Be careful not to damage the wheel
sensor or wheel sensor rotor; other-
wise, improper performance of the
ABS will result.
1. Front wheel sensor rotor
2. Front wheel sensor
1. Rear wheel sensor rotor
2. Rear wheel sensor
ZAUM1227
1
2
ZAUM1228
1
2
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For your safety – pre-operation checks
4-1
4
EAU63440
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility
of an accident or equipment damage. Do not operate the vehicle if you find
any problem. If a problem cannot be corrected by the procedures provided
in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.3-16
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.6-9
Coolant• Check coolant level in reservoir.
• If necessary, add recommended coolant to specified
level.
• Check cooling system for leakage.6-12
Front brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-22,
6-23
Rear brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-22,
6-23
Clutch• Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary.6-19
Throttle grip• Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip
free play and lubricate cable and grip housing.6-15,
6-27
UBR3E0E0.book Page 1 Friday, June 19, 2015 1:19 PM