2016 YAMAHA MT-09 AUX

Table of contentsSafety information............................ 1-1
Description ........................................ 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
Instrument and co ntrol functions.... 3-1
Immobilizer system ....... ................... 3-1
Main switch/steering lock................. 3-2
Indicator lights and warning lights ... 3-4
Multi-function meter unit .................. 3-7
D-mode (drive mode)..................... 3-15
Handlebar switches ....................... 3-16
Clutch lever.................................... 3-18
Shift pedal....... ............................. .. 3-18
Brake lever .................................... 3-19
Brake pedal ................................... 3-19
ABS (for ABS models) .. ................. 3-20
Traction control system
(for equipped models) ................ 3-21
Fuel tank cap ................................. 3-22
Fuel................................................ 3-23
Fuel tank breather hose and overflow hose ............................. 3-24
Catalytic converter ......................... 3-24
Seat ............................................... 3-25
Storage compartment .................... 3-26
Adjusting the front fork................... 3-26
Adjusting the shock absorber assembly .................................... 3-28 Luggage strap holders .
................. 3-29
Sidestand ...................................... 3-30
Ignition circuit cut- off system ......... 3-30
Auxiliary DC connector.................. 3-32
For your safety – pre-operation
checks ............................................... 4-1
Operation and important riding
points ................................................. 5-1
Starting the engine .......................... 5-2
Shifting ............................................ 5-3
Tips for reducing fuel consumption ................................ 5-4
Engine break-in ............................... 5-5
Parking ............................................ 5-5
Periodic maintenance and
adjustment ........................................ 6-1
Owner’s tool kit................................ 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and
lubrication chart ........................... 6-4
Checking the spark plugs ................ 6-8
Engine oil and oil filter cartridge ...... 6-9
Coolant .......................................... 6-11
Air filter element ............................ 6-14
Checking the engine idling speed ......................................... 6-15 Checking the throttle grip free
play ............................................. 6-15
Valve clearance ............................. 6-15
Tires ............................................... 6-16
Cast wheels ................................... 6-18
Adjusting the clutch lever free play ............................................. 6-19
Checking the brake lever free
play ............................................. 6-19
Brake light switches ....................... 6-20
Checking the front and rear brake
pads............................................ 6-21
Checking the brake fluid level ........ 6-21
Changing the brake fluid ................ 6-23
Drive chain slack............................ 6-23
Cleaning and lubricating the drive chain ........................................... 6-25
Checking and lubricating the cables ................................... 6-25
Checking and lubricating
the throttle grip and cable ........... 6-26
Checking and lubricating the brake and shift pedals ........ .................. 6-26
Checking and lubricating the brake and clutch levers ........................ 6-27
Checking and lubricating the sidestand .............................. 6-27
Lubricating the swingarm pivots .... 6-28
Checking the front fork................... 6-28
Checking the steering .................... 6-29
Checking the wheel bearings......... 6-29B87-9-E0_1.book 1 ページ ２０１５年１２月１６日　水曜日　午前１０時２１分

Table of contents
Battery ........................................... 6-29
Replacing the fuses ....................... 6-31
Replacing the headlight bulb ......... 6-34
Replacing an auxiliary light bulb .... 6-36
Brake/tail light ................................ 6-37
Replacing a turn signal light bulb ............................................ 6-38
Replacing the license plate light
bulb ............................................ 6-38
Supporting the motor cycle ............. 6-39
Front wheel (for non-ABS
models) ...................................... 6-39
Rear wheel (for non-ABS models) ...................................... 6-41
Troubleshooting............................. 6-42
Troubleshooting charts .................. 6-44
Motorcycle care and storage ........... 7-1
Matte color caution .......................... 7-1
Care................................................. 7-1
Storage ............................................ 7-3
Specifications ................................... 8-1
Consumer information ..................... 9-1
Identification numbers ..................... 9-1
Diagnostic connector (MT09A) ........ 9-2
Index ................................................ 10-1
B87-9-E0_1.book 2 ページ ２０１５年１２月１６日　水曜日　午前１０時２１分

Instrument and control functions
3-2
1
234
5
6
7
8
9
10
11
12
ference.
EAU10474
Main switch/steering lockThe main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.TIPBe sure to use the standard key (black
bow) for regular use of the vehicle. To
minimize the risk of losing the code
re-registering key (red bow), keep it in a
safe place and only use it for codere-registering.
EAU36871
ON
All electrical circuits are supplied with
power, the meter lighting, taillight, li- cense plate light and auxiliary lights
come on, and the engine can be start-
ed. The key cannot be removed.
TIPThe headlight comes on automatically
when the engine is started and stays on
until the key is turned to “OFF”, even ifthe engine stalls.
EAU10662
OFF
All electrical syst
ems are off. The key
can be removed.
WARNING
EWA10062
Never turn the key to “OFF” or
“LOCK” while the vehicle is moving.
Otherwise the electrical systems will
be switched off, which may result inloss of control or an accident.
EAU1068A
LOCK
The steering is locked and all electrical
systems are off. The key can be re-
moved.
P
ON
OFF
LOCK
B87-9-E0_1.book 2 ページ ２０１５年１２月１６日　水曜日　午前１０時２１分

Instrument and control functions
3-32
1
234
5
6
7
8
9
10
11
12
EAU70640
Auxiliary DC connectorThis vehicle is equipped with an auxilia-
ry DC connector. Consult your Yamaha
dealer before installing any accesso-
ries.
B87-9-E0_1.book 32 ページ ２０１５年１２月１６日　水曜日　午前１０時２１分

Periodic maintenance and adjustment
6-31
1
2
3
4
56
7
8
9
10
11
12
EAU57987
Replacing the fusesFuse box 1 is located behind the right
side panel.
To access fuse box 1, remove and in-
stall the right side panel as follows. 1. Remove the bolt and quick fasten- ers.TIPThe quick fasteners are removed by
pushing in the center pin and then pull-ing the fastener out. 2. Pull the right side panel off as
shown. MT091. Right side panel
2. Bolt
3. Quick fastener
1
3
2
1. Fuse box 1
1. Ignition fuse
2. Parking lighting fuse
3. Auxiliary fuse
4. Signaling system fuse
5. Headlight fuse
6. Spare fuse
1
12
6
345
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Periodic maintenance and adjustment6-32
1
2
3
4
567
8
9
10
11
12
MT09A
3. Place the panel in the original posi- tion.
4. Install the bolt and quick fasteners.
TIPThe quick fasteners are installed by
pushing out the center pin, inserting the
fastener into the panel, and then by
pushing the center pin flush with thefastener head. The main fuse, the fuel injection system
fuse, and fuse box 2 are located under
the seat. (See page 3-25.)
MT091. Ignition fuse
2. ABS control unit fuse
3. Parking lighting fuse
4. Auxiliary fuse
5. Signaling system fuse
6. Headlight fuse
7. Spare fuse
123
7
456
1. Fuse box 2
2. Main fuse
3. Fuel injection system fuse
4. Fuel injection system spare fuse
2
3
4
1
1. Radiator fan motor fuse
2. Backup fuse (for clock and immobilizer
system)
3. Electronic throttle valve fuse
4. Spare fuse
123
4
B87-9-E0_1.book 32 ページ ２０１５年１２月１６日　水曜日　午前１０時２１分

Periodic maintenance and adjustment
6-33
1
2
3
4
56
7
8
9
10
11
12 MT09A
TIPTo access the fuel injection system
fuse, remove the starter relay cover bypulling it upward.
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15132]
3. Turn the key to “ON” and turn on the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
1. Radiator fan motor fuse
2. Backup fuse (for clock and immobilizer system)
3. Electronic throttle valve fuse
4. ABS solenoid fuse
5. ABS motor fuse
6. Spare fuse
123
6
45
1. Starter relay cover
2. Fuel injection system fuse
3. Fuel injection system spare fuse
1
2
3
Specified fuses: Main fuse:50.0 A
Auxiliary fuse:
2.0 A
Headlight fuse: 15.0 A
Signaling system fuse: 7.5 A
Ignition fuse:
15.0 A
Parking lighting fuse: 7.5 A
Radiator fan motor fuse: 15.0 A
ABS motor fuse:
30.0 A (MT09A)
ABS solenoid fuse: 15.0 A (MT09A)
Fuel injection system fuse: 10.0 A
ABS control unit fuse:
7.5 A (MT09A)
Backup fuse: 7.5 A
Electronic throttle valve fuse: 7.5 A
B87-9-E0_1.book 33 ページ ２０１５年１２月１６日　水曜日　午前１０時２１分

Periodic maintenance and adjustment
6-35
1
2
3
4
56
7
8
9
10
11
12 2. Pull up the headlight unit cover to
separate it from the headlight unit.
3. Remove the grommets. 4. Disconnect the auxiliary light cou-
pler.
5. Disconnect the headlight coupler, and then remove the headlight unit
from the vehicle. 6. Remove the headlight bulb cover.
7. Unhook the headlight bulb holder,
then remove the burnt-out bulb.
1. Bolt
2. Headlight unit side cover
1. Headlight unit cover1
1
2
21
1. Grommet
1. Auxiliary light coupler1
1
1. Headlight coupler
1. Headlight bulb cover
1
1
B87-9-E0_1.book 35 ページ ２０１５年１２月１６日　水曜日　午前１０時２１分