2016 YAMAHA KODIAK 700 boot

Adjusting the rear brake lever and brake pedal free play ........................................ 8-46
Axle boots ................................................. 8-48
Brake light switches .................................. 8-49
Checking and lubricating the cables......... 8-49
Checking and lubricating the front and rear brake levers ..................................... 8-50
Checking and lubricating the brake pedal ....................................................... 8-51
Checking the wheel hub bearings............. 8-51
Checking the stabilizer bushes ................. 8-52
Lubricating the rear knuckle pivots ........... 8-52
Lubricating the steering shaft ................... 8-53
Battery....................................................... 8-54
Replacing a fuse ....................................... 8-57
Replacing a headlight bulb ....................... 8-59
Adjusting a headlight beam ...................... 8-62
Replacing the tail/brake light bulb ............ 8-63
Removing a wheel ..................................... 8-64
Installing a wheel....................................... 8-65
Troubleshooting ........................................ 8-66
Troubleshooting charts ............................. 8-67
CLEANING AND STORAGE ........................... 9-1 Cleaning ...................................................... 9-1
Storage........................................................ 9-2 SPECIFICATIONS ........................................ 10-1
CONSUMER INFORMATION....................... 11-1
Identification numbers .............................. 11-1
INDEX .......................................................... 12-1
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2-1
2
EBU17432
SAFETY INFORMATION
SAFETY INFORMATION
EBU27254AN ATV IS NOT A TOY AND CAN BE HAZARD-OUS TO OPERATE.An ATV handles differently from other vehicles, in-
cluding motorcycles and cars. A collision or roll-
over can occur quickly, even during routine
maneuvers such as turning and riding on hills or
over obstacles, if you fail to take proper precau-
tions.
SEVERE INJURY OR DEATH can result if you do
not follow these instructions:
Read this manual and all labels carefully and fol-
low the operating procedures described.
 Never operate an ATV without proper training or
instruction. Take a training course. Beginners
should receive training from a certified instruc-
tor. Contact an authorized ATV dealer to find
out about the training courses nearest you.
 Always follow the age recommendation:
– A child under 16 years old should never oper-
ate an ATV with engine size greater than 90 cc. 
Never allow a child under age 16 to operate an
ATV without adult supervision, and never allow
continued use of an ATV by a child if he or she
does not have the abilities to operate it safely.
 Never carry a passenger on an ATV.
 This vehicle is intended for off-road use only. Do
not operate on any paved surfaces such as:
sidewalks, driveways, parking lots, paved
roads, public streets or other motorway.
 Watch carefully for other vehicles when operat-
ing on unpaved public streets or roads. Make
sure you know your country’s laws and regula-
tions before you ride on unpaved public streets
or roads.
 Never operate an ATV without wearing an ap-
proved motorcycle helmet that fits properly.
You should also wear eye protection (goggles
or face shield), gloves, boots, a long-sleeved
shirt or a jacket, and long pants.
 Never consume alcohol or drugs before or while
operating this ATV.UB1660E0.book Page 1 Thursday, February 26, 2015 4:01 PM

5-2
5
Front brake• Check operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
• Check brake pads for wear, and replace if necessary.
• Check brake fluid level in reservoir, and add specified brake fluid to specified level if necessary.
• Check hydraulic system for leakage. Correct if necessary. 5-3, 8-43, 8-44, 8-45
Rear brake • Check operation, and correct if necessary.
• Lubricate cables if necessary.
• Check lever and pedal free play, and adjust if necessary. 5-3, 8-43, 8-46
Throttle lever • Make sure that operation is smooth. Lubricate cable and lever
housing if necessary.
• Check lever free play, and adjust if necessary. 5-4, 8-42
Control cables • Make sure that operation is smooth. Lubricate if necessary. 8-49
Wheels and tires • Check wheel condition, and replace if damaged.
• Check tire condition and tread depth. Replace if necessary.
• Check air pressure. Correct if necessary. 5-4
Brake pedal • Make sure that operation is smooth. Lubricate pedal pivoting point
if necessary. 8-51
Brake levers • Make sure that operation is smooth. Lubricate lever pivoting points
if necessary. 8-50
Axle boots • Check for cracks or damage, and replace if necessary. 8-48
Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. 5-7
Instruments, lights and
switches • Check operation, and correct if necessary. 5-7
ITEM ROUTINE PAGEUB1660E0.book Page 2 Thursday, February 26, 2015 4:01 PM

7-4
7
Apparel
Always wear the following to reduce risk of injury
in an accident:

Approved motorcycle helmet that fits properly
 Eye protection (goggles, helmet face shield, or
protective eyewear)
 Over-the-ankle boots, gloves, long-sleeved
shirt or jacket, and long pants
An approved helmet and other personal protective
equipment can reduce the severity of injuries in an
accident. WARNING! Operating without an ap-
proved motorcycle helmet increases your
chances of a severe head injury or death in the
event of an accident.
[EWB01412]
Wear eye protection when operating your ATV to
reduce the risk of a serious accident or injury. Eye
protection, such as a face shield or goggles, may
reduce the risk of foreign material getting in your
eyes and help prevent loss of vision. WARNING!
Operating without eye protection can result in
an accident and increases your chances of a
severe injury in the event of an accident.[EWB02612]
UB1660E0.book Page 4 Thursday, February 26, 2015 4:01 PM

7-5
7Do not operate after or while consuming alco-
hol or drugs.
The operator’s performance capability is reduced
by the influence of alcohol or drugs. Consuming
alcohol or drugs could seriously affect your judg-
ment, cause you to react more slowly, and affect
your balance and perception. WARNING! Never
consume alcohol or drugs before or while driv-
ing this ATV. You increase your chance of an
accident.
[EWB01422]
Pre-operation checks
Always inspect your ATV each time you use it to
make sure the ATV is in safe operating condition.
Perform the pre-operation checks listed on page
5-1. Always follow the inspection and mainte-
nance procedures and schedules described in the
Owner’s Manual. WARNING! Failure to inspect
the ATV before riding it or failure to maintain it
properly increases the possibility of an acci-
dent and equipment damage.
[EWB01433]
Speed limiter
For riders less experienced with this model, the
throttle lever housing is equipped with a speed
limiter. The speed limiter keeps the throttle from
1. Protective clothing
2. Goggles
3. Gloves
4. Boots
5. HelmetUB1660E0.book Page 5 Thursday, February 26, 2015 4:01 PM

8-7
8
14*Steering shaft • Lubricate with lithium-soap-based grease. √√√
15 *Steering system • Check operation and repair or replace if dam-
aged.
• Check toe-in and adjust if necessary. √√√√√
16 *Engine mount • Check for cracks or other damage, and replace if
necessary. √√√
17 *Axle boots • Check for cracks or other damage, and replace if
necessary. √√√√√
18 Engine oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
19 Engine oil filter car-
tridge • Replace.
√√√
20 Differential gear oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √√
21 Final gear oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
22 Cooling system • Check coolant level and ATV for coolant leakage,
and correct if necessary. √√√√√
• Replace coolant. Every 2 years
NO.
ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev- er comes first month136612
km (mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UB1660E0.book Page 7 Thursday, February 26, 2015 4:01 PM

8-48
83. To increase the brake pedal free play, turn the
brake pedal free play adjusting nut in direc-
tion (a). To decrease the brake pedal free
play, turn the adjusting nut in direction (b).
4. Tighten the locknut.
5. Install the panel.
EBU24231Axle bootsThe axle boots must be checked for damage at
the intervals specified in the periodic maintenance
and lubrication chart. Check the axle boots for
tears or damage. If any damage is found, have
them replaced by a Yamaha dealer.
1. Brake pedal free play adjusting nut
2. Locknut
2
(a)
(b)
1
1. Front axle boot (each side)
1
1
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8-49
8
EBU34270Brake light switchesThe brake light, which is activated by the brake
pedal and brake levers, should come on just be-
fore braking takes effect.
The rear brake light switch can be adjusted as fol-
lows, but the front brake light switch should be ad-
justed by a Yamaha dealer.
Turn the rear brake light switch adjusting nut while
holding the brake light switch in place. To make
the brake light come on earlier, turn the adjusting
nut in direction (a). To make the brake light come
on later, turn the adjusting nut in direction (b).
EBU24905Checking and lubricating the cablesThe operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-
essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
1. Rear axle boot (each side)
1
1
1. Rear brake light switch adjusting nut
2. Rear brake light switchRecommended lubricant:
Yamaha cable lubricant or other suitable cable lubricant
1
2 (b)
(a)
UB1660E0.book Page 49 Thursday, February 26, 2015 4:01 PM