Checking and lubricating the front and rear brake levers ..................................... 8-50
Checking and lubricating the brake pedal ....................................................... 8-51
Checking the wheel hub bearings............. 8-52
Checking the stabilizer bushes ................. 8-52
Lubricating the rear knuckle pivots ........... 8-52
Lubricating the steering shaft ................... 8-53
Battery....................................................... 8-54
Replacing a fuse ....................................... 8-57
Replacing a headlight bulb ....................... 8-59
Adjusting a headlight beam ...................... 8-61
Tail/brake light........................................... 8-62
Removing a wheel ..................................... 8-62
Installing a wheel....................................... 8-62
Troubleshooting ........................................ 8-64
Troubleshooting charts ............................. 8-65
CLEANING AND STORAGE ........................... 9-1 Cleaning ...................................................... 9-1
Storage........................................................ 9-2
SPECIFICATIONS ........................................ 10-1
CONSUMER INFORMATION ....................... 11-1 Identification numbers .............................. 11-1 INDEX .......................................................... 12-1
U2UD60E0.book Page 3 Tuesday, April 28, 2015 11:55 AM
1-13
1
WARNING
NEVER
operate this ATV if you are
under age 16.Operating this ATV if you are under
the age of 16 increases your chance
of severe injury or death.
16
UNDER
1P0-F816L-00
5ND-F151E-00
WARNING
Improper ATV use can result in SEVERE
INJURY or DEATH.ALWAYS USE
AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE
ON PUBLIC ROADS NEVER CARRY
PASSENGERS NEVER USE
WITH DRUGS
OR ALCOHOLNEVER operate :
ALWAYS :
conditions.
with another vehicle.
balance and steering and increase risk
of losing control.
vehicle overturns on hills and rough
terrain and in turns.
seriously affect handling and control.
LOCATE AND READ OWNER’S MANUAL.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
4XE-F1568-10
YAMAHA
7
8 9U2UD60E0.book Page 13 Tuesday, April 28, 2015 11:55 AM
2-5
2ungrounded or broken wiring. Visually check
for broken wiring and leaking fuel. Leaking
fuel can be confirmed by the odor of gasoline.
4. Once immediate safety hazards are con- firmed not to exist, you may remove your hel-
met to more closely inspect your vehicle.
Check for external signs of wear, broken
parts, fluid leaks, cracks in the frame, sus-
pension damage, wheel damage, and so on.
Fuel, oil, and coolant usually give off a notice-
able odor.
5. If your vehicle will not restart or if it is unsafe to ride, then turn off all vehicle systems (en-
gine stop switch, main switch, and fuel cock),
and then signal or go for help.
Aftermarket Parts, Accessories, and Modifica-
tions
While you may find aftermarket products similar in
design and quality to genuine Yamaha accesso-
ries, recognize that some aftermarket accessories
or modifications are not suitable because of po-
tential safety hazards to you or others. Installing
aftermarket products or having other modifica-
tions performed to your vehicle that change any of
the vehicle’s design or operation characteristics
can put you and others at greater risk of serious injury or death. You are responsible for injuries re-
lated to changes in the vehicle. Keep the following
guidelines in mind, as well as those provided un-
der “Loading” when mounting accessories.
Never install accessories that would impair the
performance of your ATV. Carefully inspect the
accessory before using it to make sure that it
does not in any way reduce ground clearance,
limit suspension travel, steering travel or control
operation.
Accessories fitted to the ATV can create insta-
bility due to improper weight distribution.
Bulky or large accessories may seriously affect
the stability of the ATV.
Certain accessories can displace the operator
from his or her normal riding position. This im-
proper position limits the freedom of movement
of the operator and may limit control ability,
therefore, such accessories are not recom-
mended.
Use caution when adding electrical accesso-
ries. If electrical accessories exceed the capac-
ity of the ATV’s electrical system, an electric
failure could result, which could cause a dan-
gerous loss of lights or engine power.
U2UD60E0.book Page 5 Tuesday, April 28, 2015 11:55 AM
4-2
4
EBU26697Indicator lights and warning lights
EBU17992Low-range indicator light “ ”
This indicator light comes on when the transmis-
sion is in the low-range position.EBU17982High-range indicator light “ ”
This indicator light comes on when the transmis-
sion is in the high-range position.EBU17861Neutral indicator light “ ”
This indicator light comes on when the transmis-
sion is in the neutral position.EBU17831Reverse indicator light “ ”
This indicator light comes on when the transmis-
sion is in the reverse position.EBU17971Park indicator light “ ”
This indicator light comes on when the transmis-
sion is in the park position.
1. On-Command differential gear lock indicator light “DIFF.
LOCK”
2. Low-range indicator light “L”
3. High-range indicator light “H”
4. Neutral indicator light “N”
5. Reverse indicator light “R”
6. Park indicator light “P”
7. On-Command four-wheel-drive/differential gear lock indicator “ ”/“ ”
8. Engine trouble warning light “ ”
9. Coolant temperature warning light “ ”
10.Electric Power Steering warning light “EPS” (for EPS model)
7
1
2
3
4
5
6
8910
U2UD60E0.book Page 2 Tuesday, April 28, 2015 11:55 AM
4-4
4
EBU30571Electric Power Steering warning light “EPS”
(for EPS model)
This warning light comes on when the key is
turned to “ ” (on), and then goes off once the
engine is started. If the warning light remains on or
comes on after the engine is started, the EPS sys-
tem may not be working correctly. When this oc-
curs, have a Yamaha dealer check the EPS
system.
The electrical circuit of the warning light can be
checked by turning the key to “ ” (on). If the
warning light does not come on, have a Yamaha
dealer check the electrical circuit.TIPIf the engine is stopped using the engine stop
switch and the key is in the “ ” (on) position,
the EPS warning light comes on to indicate that
the power assistance for the steering is not
functioning.
If the steering load is too heavy (i.e., excessive
steering use when the ATV is traveling at a slow
speed), the power assist is reduced to protect
the EPS motor from overheating.
EBU30451On-Command four-wheel-drive indicator “ ”,
On-Command differential gear lock
indicator “ ” and indicator light “DIFF. LOCK”
The On-Command four-wheel-drive indicator “ ”
comes on when the On-Command four-wheel-
drive switch is set to the “4WD” position.
The On-Command differential gear lock
indicator “ ” and the On-Command differential
gear lock indicator light “DIFF. LOCK” come on
when the On-Command differential gear lock
switch is set to the “LOCK” position.TIPDue to the synchronizing mechanism in the dif-
ferential gear case, the four-wheel-drive indica-
tor may not come on until the ATV starts
moving.
When the On-Command differential gear lock
switch is set to “LOCK” or “4WD”, the
indicator “ ” and the indicator light “DIFF.
LOCK” will flash until the differential gear is
completely locked or unlocked. If the indicator
and the indicator light continue to flash, the dif-
ferential is not completely locked or unlocked.
In this case, start moving to allow time for the
differential to lock or unlock.
U2UD60E0.book Page 4 Tuesday, April 28, 2015 11:55 AM
6-7
6bulky object attached to the handlebars which
could make steering difficult, an accessory that
limits your ability to move around on the seat, or
one that limits your view.
Use extra caution when riding an ATV with ac-
cessories. The ATV may handle differently than
it does without accessories.
EBU34691Loading
WARNING
EWB00821Never exceed the stated load capacity for this
ATV. Overloading this ATV or carrying or tow-
ing cargo improperly could cause changes in
ATV handling which could lead to an accident.
Cargo should be properly distributed and se-
curely attached. Reduce speed when carrying
cargo or pulling a trailer. Allow greater dis-
tance for braking. Cargo or a trailer can change the stability and han-
dling of an ATV.
You must use common sense and good judgment
when carrying cargo or towing a trailer. Keep the
following points in mind:
Never exceed the weight limits shown. An over-
loaded ATV can be unstable.
MAXIMUM LOADING LIMIT
ATV loading limit (total weight of rider, car-
go, accessories, and tongue):240.0 kg (530 lb)
Front carrier: 50.0 kg (110 lb)
Rear carrier: 90.0 kg (198 lb)
Front storage compartment: 0.5 kg (1 lb)
Center storage compartment: 4.0 kg (9 lb)
Rear storage compartment: 2.0 kg (4 lb)
Trailer hitch: Pulling load (total weight of trailer and
cargo):5880 N (600 kgf, 1322 lbf)
Tongue weight (vertical weight on trailer
hitch point): 147 N (15 kgf, 33 lbf)U2UD60E0.book Page 7 Tuesday, April 28, 2015 11:55 AM
7-18
7
CROSSING A SLOPE
WARNING
EWB01633Improperly crossing hills or turning on hills
could cause loss of control or cause the ATV to
overturn.
Always follow proper procedures as de-
scribed in the Owner’s Manual.
Avoid hills with excessively slippery or loose
surfaces.
Avoid crossing the side of a steep hill.
Shift your weight to the uphill side of the ATV.
Never attempt to turn the ATV around on any
hill until you have mastered the turning tech-
nique as described in the Owner’s Manual on
level ground. Be very careful when turning
on any hill.
Traversing a sloping surface on your ATV requires
you to properly position your weight to maintain
proper balance. Be sure that you have learned the
basic riding skills on flat ground before attempting
to cross a sloping surface. Avoid slopes with slip-
pery surfaces or rough terrain that may upset your
balance.
As you travel across a slope, lean your body in the
uphill direction. It may be necessary to correct the
steering when riding on loose surfaces by pointing
the front wheels slightly uphill. When riding on
slopes, be sure not to make sharp turns either up
or down hill.
If your ATV does begin to tip over, gradually steer
in the downhill direction if there are no obstacles
in your path. As you regain proper balance, grad-
ually steer again in the direction you wish to travel.
U2UD60E0.book Page 18 Tuesday, April 28, 2015 11:55 AM
7-22
7
accident. Be sure to keep your feet firmly mounted
on the footboards at all times. Avoid jumping the
ATV as loss of control and damage to the ATV may
result.
SLIDING AND SKIDDING
WARNING
EWB01663Skidding or sliding improperly may cause you
to lose control of this ATV. You may also regain
traction unexpectedly, which may cause the
ATV to overturn.
Learn to safely control skidding or sliding by
practicing at low speeds and on level,
smooth terrain.
On extremely slippery surfaces, such as ice,
go slowly and be very cautious in order to re-
duce the chance of skidding or sliding out of
control. Care should be used when riding on loose or slip-
pery surfaces since the ATV may slide. If unex-
pected and uncorrected, sliding could lead to an
accident. To reduce the tendency for the front wheels to
slide in loose or slippery conditions, positioning
your weight over the front wheels will sometimes
help.
If the rear wheels of your ATV start to slide side-
ways, control can usually be regained (if there is
room to do so) by steering in the direction of the
slide. Applying the brakes or accelerating is not
recommended until you have corrected the slide.U2UD60E0.book Page 22 Tuesday, April 28, 2015 11:55 AM