2016 TOYOTA PRIUS PLUG-IN HYBRID service

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PRIUS PHV_OM_OM47A89E_(EE)
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7-1. Maintenance and care
Cleaning and protecting
the vehicle exterior ..........546
Cleaning and protecting
the vehicle interior ...........551
7-2. Maintenance
Maintenance
requirements....................557
7-3. Do-it-yourself maintenance
Do-it-yourself service
precautions ......................560
Hood ..................................563
Positioning a floor jack .......565
Engine compartment..........566
Tires ...................................580
Tire inflation pressure ........592
Wheels ...............................594
Replacing the tire ...............597
Air conditioning filter ..........609
Wiper rubber
replacement .....................613
Electronic key battery ........616
Checking and replacing
fuses ................................619
Light bulbs .........................623
8-1. Essential information
Emergency flashers .......... 632
If your vehicle has to
be stopped in an
emergency ...................... 633
8-2. Steps to take in an
emergency
If your vehicle needs
to be towed ..................... 634
If you think something is
wrong .............................. 640
If a warning light turns on
or a warning buzzer
sounds ............................ 641
If a warning message is
displayed ......................... 650
If you have a flat tire .......... 658
If the hybrid system will
not start ........................... 676
If the electronic key does
not operate properly ........ 678
If the 12-volt battery is
discharged ...................... 682
If your vehicle
overheats ........................ 688
If the vehicle becomes
stuck................................ 693
7Maintenance and care8When trouble arises

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PRIUS PHV_OM_OM47A89E_(EE)The SRS airbag and seat belt pretensioner devices in your Toyota contain
explosive chemicals. If the vehicle is scrapped with the airbags and seat belt
pretensioners left as they are, this may cause an accident such as fire. Be
sure to have the systems of the SRS airbag and seat belt pretensioner
removed and disposed of by a qualified service shop or by any authorized
Toyota dealer or repairer, or another duly qualified and equipped professional,
before you scrap your vehicle.
Scrapping of your Toyota
Your vehicle contains batteries and/or accumulators. Do not discard them into
the environment but cooperate with separate collection (Directive 2006/66/
EC).

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2-1. Plug-in hybrid system
Plug-in hybrid system
PRIUS PHV_OM_OM47A89E_(EE)
Plug-in hybrid system precautions
The illustration is an example for explanation and may differ from the
actual item.
Take care when handling the hybrid system, as it contains a high
voltage system (about 600V at maximum) as well as parts that
become extremely hot when the hybrid system is operating.
Obey the caution labels attached to the vehicle.
Caution label
Charging inlet
Service plug
Air conditioning compressor
Power control unit and DC/DC
converterElectric motor (traction motor)
High voltage cables (orange)
Battery charger
Hybrid battery (traction bat-
tery)1
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1032-1. Plug-in hybrid system
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Plug-in hybrid system
PRIUS PHV_OM_OM47A89E_(EE)
■If a warning light comes on, a warning message is displayed or the 12-
volt battery is disconnected
The hybrid system may not start. In that case, try to start the system again. If
the “READY” indicator does not come on, contact any authorized Toyota
dealer or repairer, or another duly qualified and equipped professional.
■Running out of fuel
When the vehicle has run out of fuel and the hybrid system cannot be started,
refuel the vehicle with at least enough gasoline to make the low fuel level
warning light (P. 644) go off. If there is only a small amount of fuel, the
hybrid system may not be able to start. (The standard amount of fuel is about
7.5 L [2.0 gal., 1.7 Imp.gal.], when the vehicle is on a level surface. This value
may vary when the vehicle is on a slope. Add extra fuel when the vehicle is
inclined.)
■Electromagnetic waves
●High voltage parts and cables on the hybrid vehicles incorporate electro-
magnetic shielding, and therefore emit approximately the same amount of
electromagnetic waves as conventional gasoline powered vehicles or home
electronic appliances.
●Your vehicle may cause sound interference in some third party-produced
radio parts.
■Hybrid battery (traction battery) (lithium-ion battery)
The hybrid battery (traction battery) has a limited service life.
The hybrid battery (traction battery) capacity (the ability to hold a charge)
reduces with time and use in the same way as other rechargeable batteries.
The extent at which capacity reduces changes drastically depending on the
environment (ambient temperature, etc.) and usage conditions, such as how
the vehicle is driven and how the hybrid battery (traction battery) is charged.
This is a natural characteristic of lithium-ion batteries, and is not a malfunc-
tion. Also, even though the distance that can be driven in EV mode decreases
when the hybrid battery (traction battery) capacity reduces, vehicle perfor-
mance does not significantly become worse.
In order to reduce the possibility of the capacity reducing, follow the directions
listed on P. 149, “Capacity reduction of the hybrid battery (traction battery)”.
■Starting the hybrid system in an extremely cold environment
When the hybrid battery (traction battery) is extremely cold (below approxi-
mately -30C [-22F]) under the influence of the outside temperature, it may
not be possible to start the hybrid system. In this case, try to start the hybrid
system again after the temperature of the hybrid battery increases due to the
outside temperature increase etc.
■Declaration of conformity
This model conforms to hydrogen emissions according to regulation ECE100
(Battery electric vehicle safety).

1042-1. Plug-in hybrid system
PRIUS PHV_OM_OM47A89E_(EE)
WARNING
■High voltage precautions
The vehicle has high voltage DC and AC systems as well as a 12-volt sys-
tem. DC and AC high voltage is very dangerous and can cause severe
burns and electric shock that may result in death or serious injury.
● Never touch, disassemble, remove or replace the high voltage parts,
cables or their connectors.
● The hybrid system will become hot after starting as the system uses high
voltage. Be careful of both the high voltage and the high temperature, and
always obey the caution labels attached to the vehicle.
● Never try to open the service plug
access hole located in the luggage
compartment. The service plug is used
only when the vehicle is serviced and is
subject to high voltage.

1062-1. Plug-in hybrid system
PRIUS PHV_OM_OM47A89E_(EE)
WARNING
■Hybrid battery (traction battery)
● Your vehicle contains a sealed lithium-ion battery.
● Never resell, hand over or modify the hybrid battery. To prevent accidents,
hybrid batteries that have been removed from a disposed vehicle are col-
lected through any authorized Toyota dealer or repairer, or another duly
qualified and equipped professional. Do not dispose of the battery your-
self.
Unless the battery is properly collect ed, the following may occur, resulting
in death or serious injury:
• The hybrid battery may be illegally disposed of or dumped, and it is haz-
ardous to the environment or someone may touch a high voltage part,
resulting in an electric shock.
• The hybrid battery is intended to be used exclusively with your hybrid
vehicle. If the hybrid battery is used outside of your vehicle or modified
in any way, accidents such as electric shock, heat generation, smoke
generation, an explosion and electrolyte leakage may occur.
When reselling or handing over your vehicle, the possibility of an acci-
dent is extremely high because the person receiving the vehicle may
not be aware of these dangers.
● If your vehicle is disposed of without the hybrid battery having been
removed, there is a danger of serious electric shock if high voltage parts,
cables and their connectors are touched. In the event that your vehicle
must be disposed of, the hybrid battery must be disposed of by any autho-
rized Toyota dealer or repairer, or another duly qualified and equipped pro-
fessional or a qualified service shop. If the hybrid battery is not disposed of
properly, it may cause electric shock that can result in death or serious
injury.

4985-6. Driving tips
PRIUS PHV_OM_OM47A89E_(EE)
Winter driving tips
●Use fluids that are appropriate to the prevailing outside tempera-
tures.
• Engine oil
• Engine/power control unit coolant
• Washer fluid
●Have a service technician inspect the condition of the 12-volt bat-
tery.
●Have the vehicle fitted with four snow tires or purchase a set of tire
chains for the front tires.
Ensure that all tires are the same size and brand, and that chains match
the size of the tires.
Perform the following according to the driving conditions:
●Do not try to forcibly open a window or move a wiper that is frozen.
Pour warm water over the frozen area to melt the ice. Wipe away
the water immediately to prevent it from freezing.
●To ensure proper operation of the climate control system fan,
remove any snow that has accumulated on the air inlet vents in
front of the windshield.
●Check for and remove any excess ice or snow that may have accu-
mulated on the exterior lights, vehicle’s roof, chassis, around the
tires or on the brakes.
●Remove any snow or mud from the bottom of your shoes before
getting in the vehicle.
Carry out the necessary preparations and inspections before
driving the vehicle in winter. Always drive the vehicle in a man-
ner appropriate to the prevailing weather conditions.
Preparation for winter
Before driving the vehicle

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7Maintenance and care
PRIUS PHV_OM_OM47A89E_(EE)7-1. Maintenance and care
Cleaning and protecting
the vehicle exterior .......... 546
Cleaning and protecting
the vehicle interior ........... 551
7-2. Maintenance
Maintenance
requirements.................... 557
7-3. Do-it-yourself maintenance
Do-it-yourself service
precautions ...................... 560
Hood .................................. 563
Positioning a floor jack ....... 565
Engine compartment.......... 566
Tires ................................... 580
Tire inflation pressure ........ 592
Wheels ............................... 594
Replacing the tire ............... 597
Air conditioning filter .......... 609
Wiper rubber
replacement ..................... 613
Electronic key battery ........ 616
Checking and replacing
fuses ................................ 619
Light bulbs ......................... 623