2016 Ram ProMaster fuel filter

NOTE:
•When the fuel nozzle “clicks” or shuts off, the fuel tank
is full.
• Tighten the fuel filler cap until you hear a “clicking”
sound. This is an indication that the fuel filler cap is
properly tightened.
• Make sure that the fuel filler cap is tightened each time
the vehicle is refueled.
WARNING!
A fire may result if fuel is pumped into a portable
container that is on a truck bed. You could be burned.
Always place fuel containers on the ground while
filling.
Avoid Using Contaminated Fuel
Fuel that is contaminated by water or dirt can cause
severe damage to the engine fuel system. Proper main-
tenance of the engine fuel filter and fuel tank is essential.
Refer to “Maintenance Procedures” in “Maintaining Your
Vehicle” for further information.
Bulk Fuel Storage — Diesel Fuel
If you store quantities of fuel, good maintenance of the
stored fuel is also essential. Fuel contaminated with
water will promote the growth of “microbes.” These
microbes form “slime” that will clog the fuel filtration
system and lines. Drain condensation from the supply
tank and change the line filter on a regular basis.
NOTE: When a diesel engine is allowed to run out of
fuel, air is pulled into the fuel system.
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STARTING AND OPERATING 83

MAINTAINING YOUR VEHICLE
CONTENTS
ENGINE COMPARTMENT — 3.0L DIESEL . . . .102
 MAINTENANCE PROCEDURES ...........103
▫ Engine Oil ......................... .104
▫ Engine Air Cleaner Filter ................106
▫ Draining Fuel Filter/Water Separator .......107
▫ Fuel Filter Replacement .................108
▫ Priming If The Engine Has Run Out Of Fuel . .108
▫ Intervention Regeneration Strategy —
Message Process Flow ..................110 ▫
Maintenance-Free Batteries ..............110
▫ Cooling System .......................111
▫ Brake System ........................117
▫ Automated Manual Transmission ..........118
 FLUID CAPACITIES ....................119
 FLUIDS, LUBRICANTS AND GENUINE
PARTS ............................. .120
▫ Engine ............................ .120
▫ Chassis ........................... .123
6

ENGINE COMPARTMENT — 3.0L DIESEL
1 — Washer Solvent Reservoir4 — Engine Oil Dipstick7 — Front Power Distribution Center
(Fuses)
2 — Power Steering Reservoir 5 — Brake Fluid Reservoir8 — Jump Starting Location
3 — Engine Oil Fill 6 — Fuel Filter Housing Location9 — Coolant Reservoir
102 MAINTAINING YOUR VEHICLE

only when the level on the dipstick is below the mini-
mum notch. The total capacity from the minimum notch
to the maximum notch is 1.7 quarts (1.6 liters).
CAUTION!
Overfilling or underfilling the crankcase will cause
oil aeration or loss of oil pressure. This could damage
your engine.
NOTE: It is possible for your oil level to be slightly
higher than a previous check. This would be due to diesel
fuel that may temporarily be in the crankcase due to
operation of the diesel particulate filter regeneration
strategy. This fuel will evaporate out under normal
operation.
Never operate the engine with oil level below the mini-
mum notch or above the upper maximum notch.
Change Engine Oil
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
Engine Oil Viscosity (SAE Grade)
CAUTION!
Your vehicle is equipped with an advanced technol-
ogy Diesel Engine and an emission device designed
to limit Diesel Particulate Emissions from being
released into the atmosphere. The durability of your
engine and life expectancy of this diesel particulate
filter emission device is highly dependent on the use
of the correct engine oil.
Only use ACEA C3 SAE 5W-30 Synthetic Low Ash engine
oil meeting FCA US Material Standard MS-11106 or
Pennzoil Ultra Euro L full synthetic 5W-30 motor oil,
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MAINTAINING YOUR VEHICLE 105

which is recommended for all operating temperatures.
This engine oil improves low temperature starting and
vehicle fuel economy.
Materials Added To Engine Oil
The manufacturer strongly recommends against the ad-
dition of any additives (other than leak detection dyes) to
the engine oil. Engine oil is an engineered product and its
performance may be impaired by supplemental addi-
tives.
Engine Oil Filter
Refer to “Fluids, Lubricants, And Genuine Parts” in
“Maintaining Your Vehicle” for further information. The
engine oil filter should be changed at every engine oil
change.
Disposing Of Used Engine Oil And Oil Filters
Care should be taken in disposing of used engine oil and
oil filters from your vehicle. Used oil and oil filters,
indiscriminately discarded, can present a problem to the
environment. Contact your authorized dealer, service
station or governmental agency for advice on how and
where used oil and oil filters can be safely discarded in
your area.
Engine Air Cleaner Filter
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
CAUTION!
All air entering the engine intake must be filtered.
The abrasive particles in unfiltered air will cause
rapid wear to engine components.
106 MAINTAINING YOUR VEHICLE

WARNING!
The air induction system (air cleaner, hoses, etc.)
provides a measure of protection. Do not remove the
air induction system (air cleaner, hoses, etc.) unless
such removal is necessary for repair or maintenance.
Make sure that no one is near the engine compart-
ment before starting the vehicle with the air induc-
tion system (air cleaner, hoses, etc.) removed. Failure
to do so can result in serious personal injury.
CAUTION!
Many aftermarket performance air filter elements do
not adequately filter the air entering the engine. Use
of such filters can severely damage your engine.
Engine Air Cleaner Filter Selection
The quality of replacement engine air cleaner filters
varies considerably. Only high quality filters should be
used to assure most efficient service. MOPAR engine air
cleaner filters are a high quality filter and are recom-
mended.
Draining Fuel Filter/Water Separator
If water is detected in the water separator while the
engine is running or while the ignition switch is in the
ON/RUN position, the “Generic Warning Light” will
illuminate and the specific message, “Service Fuel Filter”
will appear in the EVIC. At this point you should stop the
engine and drain the water from the filter housing.
Please see your authorized dealer for draining the
fuel/water separator and fuel filter replacement.6
MAINTAINING YOUR VEHICLE 107

NOTE:If theGeneric Warning Light comes on, a
Service Fuel Filter message displays and a single chime is
heard with the ignition in the ON/RUN position or while
driving, there may there may be a problem with your
water separator wiring or sensor.
Please see your authorized dealer for service.
CAUTION!
If the “Generic Warning Lamp” remains on and a
Service Fuel Filter message displays, DO NOT
START engine before you drain the water from the
fuel filter to avoid engine damage.
Fuel Filter Replacement
Please see your authorized dealer for fuel filter replace-
ment.
Priming If The Engine Has Run Out Of Fuel
WARNING!
• Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause seri-
ous injury or death.
• Do not drain the fuel filter/water separator when
the engine is running. Fuel and fuel vapors may
escape causing as fire that can result in serious
injury or death.
1. Add a substantial amount of fuel to the tank, approxi- mately 2 to 5 gal (8L to 19L).
2. Turn the ignition to the ON/RUN position. This will activate the in-tank fuel pump for approximately 30
seconds. Repeat this process twice.
108 MAINTAINING YOUR VEHICLE

3. Start the engine using the “Normal Starting” proce-dure. Refer to “Starting Procedures” in “Starting And
Operating” for further information.
CAUTION!
The starter motor will engage for approximately 30
seconds at a time. Allow two minutes between crank-
ing intervals.
NOTE: The engine may run rough until the air is forced
from all the fuel lines.
WARNING!
Do not use alcohol or gasoline as a fuel blending
agent. They can be unstable under certain conditions
and be hazardous or explosive when mixed with
diesel fuel.
CAUTION!
Due to lack of lubricants in alcohol or gasoline, the
use of these fuels can cause damage to the fuel
system.
NOTE:
• We recommend you use a blend of up to 5% biodiesel,
that meets ASTM specification D-975 with your diesel
engine. Use of biodiesel mixture in excess of 20% can
negatively impact the fuel filter’s ability to separate
water from the fuel, resulting in high pressure fuel
system corrosion or damage.
• In addition, commercially available fuel additives are
not necessary for the proper operation of your diesel
engine.
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MAINTAINING YOUR VEHICLE 109