2016 Ram 5500 Chassis Cab manual transmission

▫Manual Transmission — If Equipped ........298
▫ Automatic Transmission — If Equipped ......299
▫ Noise Control System Required Maintenance &
Warranty .......................... .303
 FLUID CAPACITIES ....................308 
FLUIDS, LUBRICANTS AND GENUINE
PARTS ............................. .309
▫ Engine ............................ .309
▫ Chassis ............................311
268 MAINTAINING YOUR VEHICLE

WARNING!(Continued)
•Do not allow petroleum based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in an accident.
Clutch Hydraulic System
The clutch hydraulic system is a sealed maintenance-free
system. In the event of leakage or other malfunction, the
system must be replaced.
Transfer Case — If Equipped
Drain And Refill
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
Selection of Lubricant
Refer to “Fluids, Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for fluid specifications.
Fluid Level Check
This fluid level can be checked by removing the filler
plug. The fluid level should be to the bottom edge of the
filler plug hole with the vehicle in a level position.
Manual Transmission — If Equipped
Selection of Lubricant
Refer to “Fluids, Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for fluid specifications.
Fluid Level Check
The fluid level can be checked by removing the filler
plug. If the level of the lubricant is more than 1/2 in
(12 mm) below the bottom of the filler hole while the
298 MAINTAINING YOUR VEHICLE

ComponentFluid, Lubricant, or Genuine Part
Front and Rear Axle Fluid (2500/3500) We recommend you use Synthetic, GL-5 SAE 75W-85.
Limited slip additive is not required for Limited-Slip
Rear Axles.
Front and Rear Axle Fluid (4500/5500) We recommend you use Synthetic, GL-5 SAE 75W-90.
Limited slip additive is not required for Limited-Slip
Rear Axles.
Clutch Linkage We recommend you use MOPAR Multi-Purpose Grease,
NLGI Grade 2 E.P. or equivalent.
Manual Transmission (G-56) – If Equipped
We recommend you use MOPAR ATF+4 Automatic Trans-
mission Fluid or equivalent licensed ATF+4 product.
312 MAINTAINING YOUR VEHICLE

Mileage or time passed
(whichever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000 112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Change automatic transmission
fluid and filter(s) if using your ve-
hicle for any of the following: po-
lice, fleet, or frequent trailer tow-
ing (68RFE transmission only). XX
Change automatic transmission
fluid and filter(s). X
Change the manual transmission
fluid if using your vehicle for any
of the following: police, fleet, or
frequent trailer towing. XX
Replace Crankcase Ventilation
Filter (CCV). XX
8
MAINTENANCE SCHEDULE 321

Fluid Level ChecksBrake ............................... .296
Manual Transmission ....................298
Transfer Case ......................... .298
Fluids, Lubricants And Genuine Parts ...........309
Fuel .................................. .243
Adding ......................... .248 , 251
Diesel ....................... .243 , 251 , 309
Filter ............................... .280
Requirements ......................... .243
Specifications ......................... .244
Tank Capacity ......................... .308
Fueling ............................... .248
Gauges Voltmeter ............................ .208
Gear Ranges ............................ .223
Idle Up Feature .......................... .212Information Center, Vehicle
..................159
Instrument Cluster ....................... .150
Intervention Regeneration Strategy .............164
Jump Starting ........................... .262
Keyless Enter-N-Go ....................... .197
Maintenance Procedures ....................271
Maintenance Schedule ..................... .314
Manual Transmission ..................... .234
Fluid Level Check ...................... .298
Shift Speeds .......................... .236
New Vehicle Break-In Period .................141
Noise Control Maintenance .......................... .303
Tampering Prohibited ....................304
332 INDEX - RAM 2500 / 3500 / 4500 / 5500

Noise Emission Warranty....................303
Oil Change Indicator ...................... .314
Oil, Engine ............................. .271
Capacity ............................ .308
Change Interval ....................... .273
Dipstick ............................. .271
Disposal ............................. .276
Filter ........................... .276 , 309
Filter Disposal ........................ .276
Identification Logo ..................... .273
Materials Added To ..................... .275
Recommendation ...................... .273
Synthetic ............................ .275
Viscosity ............................ .274
Overdrive .............................. .232
Overdrive OFF Switch ..................... .232
Perform Service Indicator, Reset ...............316Power
Take-Off Adapter ...................... .239
Take-Off Operation ..................... .239
PTO (Power Take-Off) ..................... .239
Radiator Cap (Coolant Pressure Cap) ...........291
Remote Starting System .....................138
Resetting Perform Service Indicator ............316
Selection Of Coolant (Antifreeze) ..............309
Shifting ............................... .220
Automatic Transmission ..................222
Manual Transmission ....................234
Speed Control Accel/Decel .......................... .147
Cancel .............................. .146
Speed Control (Cruise Control) ................144
Starting ............................... .196
Automatic Transmission ..................197
8
INDEX - RAM 2500 / 3500 / 4500 / 5500 333

Engine Block Heater.................202 , 217
Manual Transmission ....................196
Remote ............................. .138
Starting Procedures ....................... .196
Starting Procedures (Diesel Engines) ............196
Synthetic Engine Oil ...................... .275
Tip Start ............................... .197
Torque Converter Clutch ....................233
Traction Control ......................... .298
Transfer Case Fluid ................................311 Transmission
Automatic ........................... .222
Fluid ................................311
Manual ......................... .196 , 234
Shifting ............................. .220
Viscosity, Engine Oil ...................... .274
Voltmeter .............................. .208
Water Separator, Diesel Fuel ..................280
334 INDEX - RAM 2500 / 3500 / 4500 / 5500