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ENGINE COMPARTMENT — 6.7L DIESEL — SIX-SPEED AS69RC HD (3500/CHASSIS CAB MODELS)
1 — Battery7 — Washer Fluid Reservoir
2 — Engine Coolant Reservoir 8 — Power Steering Fluid Reservoir
3 — Automatic Transmission Dipstick 9 — Power Distribution Center
4 — Brake Fluid Reservoir 10 — Engine Oil Dipstick
5 — Battery 11 — Engine Oil Fill
6 — Aux Power Distribution Center 12 — Air Cleaner Filter
270 MAINTAINING YOUR VEHICLE
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vehicle is on level ground, enough lubricant should be
added to bring the level to 1/4 in (6 mm) below the
bottom of the filler hole.
Automatic Transmission — If Equipped
Selection of Lubricant
It is important to use the proper transmission fluid to
ensure optimum transmission performance and life. Use
only the manufacturer ’s specified transmission fluid.
Refer to “Fluids, Lubricants, and Genuine Parts” in this
section for fluid specifications. It is important to maintain
the transmission fluid at the correct level using the
recommended fluid.
No chemical flushes should be used in any transmission;
only the approved lubricant should be used.
CAUTION!
Using a transmission fluid other than the manufac-
turer ’s recommended fluid may cause deterioration
in transmission shift quality and/or torque converter
shudder, and will require more frequent fluid and
filter changes. Refer to “Fluids, Lubricants, and
Genuine Parts” in this section for fluid specifica-
tions.
Special Additives
The manufacturer strongly recommends against using
any special additives in the transmission. Automatic
Transmission Fluid (ATF) is an engineered product and
its performance may be impaired by supplemental addi-
tives. Therefore, do not add any fluid additives to the
transmission. The only exception to this policy is the use
7
MAINTAINING YOUR VEHICLE 299
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ComponentFluid, Lubricant, or Genuine Part
Diesel Exhaust Fluid
MOPAR Diesel Exhaust Fluid (API Certified) (DEF) or equivalent that has been API Certified to
the ISO 22241 standard. Use of fluids not API Certified to ISO 22241 may result in system
damage. You can receive assistance in locating DEF in the United States by calling 866-RAM-
INFO (866-726-4636). In Canada call 1–800–465–2001 (English) or 1–800–387–9983 (French).
Chassis
Component Fluid, Lubricant, or Genuine Part
Automatic Transmission – If Equipped (Six-Speed
68RFE) – Pickup models without PTO Only use ATF+4 Automatic Transmission Fluid. Failure
to use ATF+4 fluid may affect the function or perfor-
mance of your transmission. We recommend MOPAR
ATF+4 fluid.
Automatic Transmission – If Equipped (Six-Speed
AS69RC) – Pickup models with PTO, and all Chassis
Cab models Only use MOPAR ASRC Automatic Transmission Fluid
or equivalent. Failure to use the proper fluid may affect
the function or performance of your transmission.
Transfer Case We recommend you use MOPAR BW44–44 Transfer
Case Fluid.
7
MAINTAINING YOUR VEHICLE 311
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ComponentFluid, Lubricant, or Genuine Part
Front and Rear Axle Fluid (2500/3500) We recommend you use Synthetic, GL-5 SAE 75W-85.
Limited slip additive is not required for Limited-Slip
Rear Axles.
Front and Rear Axle Fluid (4500/5500) We recommend you use Synthetic, GL-5 SAE 75W-90.
Limited slip additive is not required for Limited-Slip
Rear Axles.
Clutch Linkage We recommend you use MOPAR Multi-Purpose Grease,
NLGI Grade 2 E.P. or equivalent.
Manual Transmission (G-56) – If Equipped
We recommend you use MOPAR ATF+4 Automatic Trans-
mission Fluid or equivalent licensed ATF+4 product.
312 MAINTAINING YOUR VEHICLE
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MAINTENANCE SCHEDULE — DIESEL ENGINE
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop For Fuel
Check the engine oil level at least 30 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accuracy
of the oil level reading. Add oil only when the level is at
or below the ADD or MIN mark.
Once A Month
• Inspect the batteries, and clean and tighten the termi-
nals as required. •
Check the fluid levels of the coolant reservoir, brake
master cylinder, and automatic transmission (if
equipped), and add as needed.
At Each Oil Change
• Change the engine oil filter.
• Inspect the exhaust system.
• Inspect engine air filter.
• Check the coolant level, hoses, and clamps.
• Lubricate outer tie rod ends.
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
Oil Change Indicator System — Cummins Diesel
Your vehicle is equipped with an engine oil change
indicator system. This system will alert you when it is
time to change your engine oil by displaying the words
314 MAINTENANCE SCHEDULE
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Mileage or time passed
(whichever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000 112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Inspect the transfer case fluid
(4x4), change for any of the fol-
lowing: police, taxi, fleet, or fre-
quent trailer towing. XXXX X
Change the transfer case fluid
(4x4). XX
Change automatic transmission
fluid (AS69RC transmission only). XXXX X
Change the automatic transmis-
sion fluid and sump filter
(AS69RC transmission only). XX
320 MAINTENANCE SCHEDULE
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Mileage or time passed
(whichever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000 112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Change automatic transmission
fluid and filter(s) if using your ve-
hicle for any of the following: po-
lice, fleet, or frequent trailer tow-
ing (68RFE transmission only). XX
Change automatic transmission
fluid and filter(s). X
Change the manual transmission
fluid if using your vehicle for any
of the following: police, fleet, or
frequent trailer towing. XX
Replace Crankcase Ventilation
Filter (CCV). XX
8
MAINTENANCE SCHEDULE 321
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Adding Engine Coolant (Antifreeze)............106
Adding Fuel ..............................80
Air Cleaner, Engine (Engine Air Cleaner Filter) .....94
Antifreeze (Engine Coolant) ..................105
Capacities .............................113
Disposal ............................. .108
Automatic Transmission Fluid Type ............................118
Axle Fluid ..............................118
Battery ................................ .103
Brake Fluid ..............................118
Brake System ............................110
Fluid Check ...........................110
Master Cylinder ........................110
Capacities, Antifreeze (Engine Coolant) ..........113
Capacities, Fluid ..........................113 Caps, Filler
Oil (Engine) ............................93
Radiator (Coolant Pressure) ................108
Charge Air Cooler .........................110
Coolant Pressure Cap (Radiator Cap) ...........108
Cooling System .......................... .104
Adding Coolant (Antifreeze) ...............106
Coolant Capacity .......................113
Coolant Level ......................... .104
Disposal Of Used Coolant .................108
Drain, Flush, And Refill ...................105
Points To Remember .....................109
Pressure Cap ......................... .108
Radiator Cap ......................... .108
Selection Of Coolant (Antifreeze) ........105 , 114
Diesel Fuel ...............................73
Diesel Fuel Requirements ....................73
Bulk Storage Of .........................83
326 INDEX - RAM 1500