•Check the coolant freeze point in the radiator and in
the coolant expansion bottle. If engine coolant (anti-
freeze) needs to be added, the contents of the coolant
expansion bottle must also be protected against freez-
ing.
• If frequent engine coolant (antifreeze) additions are
required, the cooling system should be pressure tested
for leaks.
• Maintain engine coolant (antifreeze) concentration at a
minimum of 50% OAT coolant (conforming to
MS.90032) and distilled water for proper corrosion
protection of your engine which contains aluminum
components.
• Make sure that the coolant expansion bottle overflow
hoses are not kinked or obstructed.
• Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean. •
Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory engine coolant (antifreeze)
performance, poor gas mileage, and increased emis-
sions.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake failure and
possibly a collision. Driving with your foot resting or
riding on the brake pedal can result in abnormally
(Continued)
7
MAINTAINING YOUR VEHICLE 825
WARNING!(Continued)
•To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that has
been in a tightly closed container. Keep the master
cylinder reservoir cap secured at all times. Brake
fluid in a open container absorbs moisture from the
air resulting in a lower boiling point. This may
cause it to boil unexpectedly during hard or pro-
longed braking, resulting in sudden brake failure.
This could result in a collision.
• Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should be
taken to avoid its contact with these surfaces.
(Continued)
WARNING! (Continued)
•Do not allow petroleum based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in a collision.
Rear Axle And 4x4 Front Driving Axle Fluid Level
For normal service, periodic fluid level checks are not
required. When the vehicle is serviced for other reasons
the exterior surfaces of the axle assembly should be
inspected. If gear oil leakage is suspected inspect the
fluid level. Refer to “Fluids, Lubricants, And Genuine
Parts” in “Maintaining Your Vehicle” for further informa-
tion. This inspection should be made with the vehicle in
a level position.
7
MAINTAINING YOUR VEHICLE 827
CAUTION!(Continued)
shudder, and will require more frequent fluid and
filter changes. Refer to “Fluids, Lubricants, And
Genuine Parts” in this section for fluid specifica-
tions.
Special Additives
The manufacturer strongly recommends against using
any special additives in the transmission. Automatic
Transmission Fluid (ATF) is an engineered product and
its performance may be impaired by supplemental addi-
tives. Therefore, do not add any fluid additives to the
transmission. Avoid using transmission sealers as they
may adversely affect seals.
CAUTION!
Do not use chemical flushes in your transmission as
the chemicals can damage your transmission compo-
nents. Such damage is not covered by the New
Vehicle Limited Warranty.
Fluid Level Check — Eight-Speed Transmission
The fluid level is preset at the factory and does not
require adjustment under normal operating conditions.
Routine fluid level checks are not required, therefore the
transmission has no dipstick. Your authorized dealer can
check your transmission fluid level using special service
tools.
If you notice fluid leakage or transmission malfunction,
visit your authorized dealer immediately to have the
transmission fluid level checked. Operating the vehicle
830 MAINTAINING YOUR VEHICLE
with an improper fluid level can cause severe transmis-
sion damage.
CAUTION!
If a transmission fluid leak occurs, visit your autho-
rized dealer immediately. Severe transmission dam-
age may occur. Your authorized dealer has the proper
tools to adjust the fluid level accurately.
Fluid Level Check — Six-Speed Transmission
It is best to check the fluid level when the transmission is
at normal operating temperature (170-180°F / 77-82°C).
This normally occurs after at least 15 miles (25 km) of
driving. At normal operating temperature the fluid can-
not be held comfortably between the fingertips. You can
read the transmission sump temperature in the EVIC/
DID screen (refer to “Electronic Vehicle Information
Center [EVIC]” or “Driver Information Display (DID)”
for further information).Use the following procedure to check the transmission
fluid level properly:
1. Monitor the transmission temperature using the
EVIC/DID screen, and operate the vehicle as required
to reach the normal operating temperature. If the
transmission is not functioning properly, or the vehicle
cannot be driven, see the NOTE and CAUTION below
about checking the fluid level at colder temperatures.
2. Park the vehicle on level ground.
3. Run the engine at normal idle speed for at least 60 seconds, and leave the engine running for the rest of
this procedure.
4. Fully apply the parking brake, and press the brake pedal.7
MAINTAINING YOUR VEHICLE 831
5. Place the gear selector momentarily into each gearposition (allowing time for the transmission to fully
engage in each position), ending with the transmission
in PARK.
6. Remove the dipstick, wipe it clean and reinsert it until seated.
7. Remove the dipstick again and note the fluid level on both sides. The fluid level reading is only valid if there
is a solid coating of oil on both sides of the dipstick.
Note that the holes in the dipstick will be full of fluid
if the actual level is at or above the hole. The fluid level
should be between the “HOT” (upper) reference holes
on the dipstick at normal operating temperature. If the
fluid level is low, add fluid through the dipstick tube
to bring it to the proper level. Do not overfill.Use
ONLY the specified fluid (see Fluids, Lubricants, And
Genuine Parts for fluid specifications). After adding
any quantity of oil through the dipstick tube, wait a minimum of two minutes for the oil to fully drain into
the transmission before rechecking the fluid level.
NOTE: If it is necessary to check the transmission below
the operating temperature, the fluid level should be
between the two “COLD” (lower) holes on the dipstick
with the fluid at 60-70°F / 16-21°C. Only use the COLD
region of the dipstick as a rough reference when setting
the fluid level after a transmission service or fluid
change. Re-check the fluid level, and adjust as required,
once the transmission reaches normal operating tempera-
ture.
CAUTION!
If the fluid temperature is below 50 °F (10 °C) it may
not register on the dipstick. Do not add fluid until
the temperature is elevated enough to produce an
accurate reading. Run the engine at idle, in PARK, to
warm the fluid.
832 MAINTAINING YOUR VEHICLE
Severe Duty All Models Only
NOTE:Change Engine Oil at 4,000 miles (6,500 km) if the
vehicle is operated in a dusty and off road environment
or is operated predominantly at idle or only very low
engine RPM’s. This type of vehicle use is considered
Severe Duty.
Once A Month Or Before A Long Trip:
• Check engine oil level
• Check windshield washer fluid level
• Check tire pressure and look for unusual wear or
damage. Rotate tires at the first sign of irregular wear,
even if it occurs before the oil indicator system turns
on. •
Check the fluid levels of the coolant reservoir, brake
master cylinder, power steering (2500/3500 Models
Only) and automatic transmission (six-speed only)
and fill as needed
• Check function of all interior and exterior lights
8
MAINTENANCE SCHEDULES 875
Brake/Transmission Interlock.................489
Bulb Replacement ..................... .852, 854
Bulbs, Light ......................... .122, 852
Cab Top Clearance Lights ...................860
Camera, Rear ........................... .212
Camper ............................... .271
Capacities, Fluid ......................... .864
Caps, Filler Oil (Engine) .......................... .801
Power Steering ........................ .615
Radiator (Coolant Pressure) ................821
Carbon Monoxide Warning ...............119,680
Cargo Light ............................ .180
Car Washes ............................ .834
Center High Mounted Stop Light ..............858
Center Seat Storage Compartment .............242
Certification Label ........................ .687
Chart, Tire Sizing ........................ .638Check Engine Light (Malfunction Indicator Light) . .795
Checking Your Vehicle For Safety
..............118
Checks, Safety ............................118
Child Restraint ............................85
Child Restraints Booster Seats ...........................90
Child Restraints .........................85
Child Seat Installation .................104, 106
How To Stow An Unused ALR Seat Belt .......102
Infants And Child Restraints ................88
Install A LATCH-Compatible Child Restraint . . . .101
Installing Child Restraints Using The Vehicle Seat
Belt ................................ .103
Locating The LATCH Anchorages ............98
Lower Anchors And Tethers For Children .......93
Older Children And Child Restraints ..........89
Seating Positions ........................92
Cigar Lighter ........................... .235
Clean Air Gasoline ....................... .677
898 INDEX
Flat Tire Stowage..................... .745, 765
Flexible Fuel Vehicles Cruising Range ........................ .683
Engine Oil ........................... .682
Fuel Requirements ...................681, 682
Maintenance .......................... .684
Replacement Parts ...................... .683
Starting ............................. .683
Flooded Engine Starting ....................480
Fluid, Brake ............................ .870
Fluid Capacities ......................... .864
Fluid Leaks ............................ .122
Fluid Level Checks Brake ............................... .826
Power Steering ........................ .615
Fluids, Lubricants And Genuine Parts ...........866
Fog Lights ....................... .176, 317, 856
Fold Flat Load Floor ...................... .249
Four-Way Hazard Flasher ...................727 Four Wheel Drive
........................ .522
Freeing A Stuck Vehicle .....................775
Front Axle (Differential) .....................827
Fuel .................................. .675
Adding ............................. .684
Additives ............................ .679
Clean Air ............................ .677
Ethanol .......................... .677, 681
Filler Cap (Gas Cap) .....................686
Gasoline ............................. .675
Light ............................... .314
Materials Added ....................... .679
Methanol ............................ .677
Octane Rating ..................... .675, 866
Requirements ...................... .675, 864
Tank Capacity ......................... .864
Fuel, Flexible ........................... .681
Fuses ................................. .841
902 INDEX