Page 269 of 406

CAUTION!
Do not crank engine for more than 15 seconds at a
time or starter motor damage may result. Turn the
ignition switch to the OFF position and wait at least
two minutes for the starter to cool before repeating
start procedure.
5. When the engine starts, release the key fob.
6. Check that the oil pressure warning light has turned off.
7. Release the parking brake.
Starting Procedure — Engine Manifold Air
Temperature 0°F To 66°F (–18°C to 19°C)
NOTE: The temperature displayed in the Electronic
Vehicle Information Center (EVIC) or Driver Information
Display (DID) does not necessarily reflect the engine
manifold air temperature. Refer to “Electronic Vehicle
Information Center (EVIC)” or “Driver Information Dis-
play (DID)” in “Understanding Your Instrument Panel”
for further information. When engine temperatures fall
below 66°F (19°C) the “Wait To Start Light” will remain
on indicating the intake manifold heater system is active.
Follow the steps in the “Normal Starting” procedure
except:
1. The “Wait To Start” telltale will remain on for a period of time that varies depending on the engine tempera-
ture.
5
STARTING AND OPERATING 267
Page 270 of 406

2. While theWait To Start” telltale is on, the EVIC/DID
will additionally display a gauge or bar whose initial
length represents the full Wait To Starttime period.
Its length will decrease until it disappears when the
Wait To Start time has elapsed.
CAUTION!
If the “Water in Fuel Indicator Light” remains on, DO
NOT START engine before you drain the water from
the fuel filters to avoid engine damage. Refer to
“Maintenance Procedures/Draining Fuel/Water Sepa-
rator Filter” in “Maintaining Your Vehicle” for fur-
ther information.
3. After the “Wait To Start” telltale goes off, turn the ignition switch to the START position. Do not press the
accelerator during starting.
CAUTION!
Do not crank engine for more than 15 seconds at a
time or starter motor damage may result. Turn the
ignition switch to the OFF position and wait at least
two minutes for the starter to cool before repeating
start procedure.
4. After engine start-up, check that the oil pressure warning light has turned off.
5. Allow the engine to idle about three minutes until the manifold heaters have completed the post-heat cycle.
6. Release the parking brake and drive.
NOTE:
• Engine idle speed will automatically increase to 1,000
RPM and engage the Variable Geometry Turbocharger
at low coolant temperatures to improve engine warm-
up.
268 STARTING AND OPERATING
Page 271 of 406

•Automatic equipped vehicles with optional Keyless
Enter-N-Go – If the start button is pushed once while
in park with the ignition off and driver ’s foot on the
brake pedal, the vehicle will automatically crank and
start after the Wait to Start time has elapsed. If it is
desired to abort the start process before it completes,
the driver ’s foot should be fully removed from the
brake pedal prior to pushing the start button again in
order for the ignition to move directly to off.
• If the engine stalls, or if the ignition switch is left ON
for more than two minutes after the “Wait To Start”
telltale goes out, reset the grid heaters by turning the
ignition switch to the OFF position for at least five
seconds and then back ON. Repeat steps 1 through 5 of
“Starting Procedure – Engine Manifold Air Tempera-
ture Below 66°F (19°C).”Starting Procedure — Engine Manifold Air
Temperature Below 0°F (-18°C)
In extremely cold weather below 0°F (-18°C) it may be
beneficial to cycle the manifold heaters twice before
attempting to start the engine. This can be accomplished
by turning the ignition OFF for at least five seconds and
then back ON after the “Wait To Start” telltale has turned
off, but before the engine is started. However, excessive
cycling of the manifold heaters will result in damage to
the heater elements or reduced battery voltage.
NOTE:If multiple pre-heat cycles are used before start-
ing, additional engine run time may be required to
maintain battery state of charge at a satisfactory level.
1. If the engine stalls after the initial start, the ignition must be turned to the OFF position for at least five
seconds and then to the ON position to recycle the
manifold heaters.
5
STARTING AND OPERATING 269
Page 272 of 406

NOTE:Excessive white smoke and poor engine perfor-
mance will result if manifold heaters are not recycled.
2. Heat generated by the manifold heaters dissipates rapidly in a cold engine. If more than two minutes
pass between the time the “Wait To Start” telltale turns
off and the engine is started, recycle the manifold
heaters by turning the ignition switch to the OFF
position for at least five seconds and then back ON.
3. If the vehicle is driven and vehicle speed exceeds 19 mph (31 km/h) before the manifold heater post-
heat (after start) cycle is complete, the manifold heat-
ers will shut off.
4. If the engine is started before the “Wait To Start” telltale turns off, the preheat cycle will turn off.
5. If the engine is cranked for more than 10 seconds, the post-heat cycle will turn off. NOTE:
•
Engine idle speed will automatically increase to 1,000
RPM and engage the Variable Geometry Turbocharger
at low coolant temperatures to improve engine warm-
up.
• When a diesel engine is allowed to run out of fuel or
the fuel gels at low temperatures, air is pulled into the
fuel system. If your engine has run out of fuel, refer to
“Maintenance Procedures/Priming If The Engine Has
Run Out Of Fuel” in “Maintaining Your Vehicle” for
further information.
• If the engine stalls, or if the ignition switch is left ON
for more than two minutes after the “Wait To Start”
telltale goes out, reset the grid heaters by turning the
ignition switch to the OFF position for at least five
seconds and then back ON. Repeat steps 1 through 5 of
“Starting Procedure – Engine Manifold Air Tempera-
ture Below 66°F (19°C).”
270 STARTING AND OPERATING
Page 273 of 406

Starting Fluids
WARNING!
Starting fluids or flammable liquids must never be
used in the Cummins diesel engine (see Warning
label). Never pour diesel fuel, flammable liquid,
starting fluids (ether) into the air cleaner canister, air
intake piping, or turbocharger inlet in an attempt to
start the vehicle. This could result in a flash fire and
explosion causing serious personal injury and engine
damage.
The engine is equipped with an automatic electric air
preheating system. If the instructions in this manual are
followed, the engine should start in all conditions.
WARNING!
• Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
• When leaving the vehicle, always remove the key
fob from the ignition and lock your vehicle. If
equipped with Keyless Enter-N-Go, always make
sure the keyless ignition node is in “OFF” mode,
remove the Key Fob from the vehicle and lock the
vehicle.
• Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Allowing children to
be in a vehicle unattended is dangerous for a
number of reasons. A child or others could be
seriously or fatally injured. Children should be
warned not to touch the parking brake, brake pedal
or the gear selector.
(Continued)
5
STARTING AND OPERATING 271
Page 274 of 406

WARNING!(Continued)
•Do not leave the key fob in or near the vehicle (or
in a location accessible to children), and do not
leave the ignition (of a vehicle equipped with
Keyless Enter-N-Go) in the ACC or ON/RUN
mode. A child could operate power windows, other
controls, or move the vehicle.
NORMAL OPERATION — DIESEL ENGINE
Observe the following when the engine is operating.
• All message center lights are off.
• Malfunction Indicator Light (MIL) is off.
• Engine oil pressure is above 10 psi (69 kPa) at idle. •
Voltmeter operation:
The voltmeter may show a gauge fluctuation at various
engine temperatures. This cycling operation is caused by
the post-heat cycle of the intake manifold heater system.
The number of cycles and the length of the cycling
operation is controlled by the engine control module.
Post-heat operation can run for several minutes, and then
the electrical system and voltmeter needle will stabilize.
The cycling action will cause temporary dimming of the
headlamps, interior lamps, and also a noticeable reduc-
tion in blower motor speed.
272 STARTING AND OPERATING
Page 287 of 406

WARNING!(Continued)
•Unintended movement of a vehicle could injure
those in or near the vehicle. As with all vehicles,
you should never exit a vehicle while the engine is
running. Before exiting a vehicle, always apply the
parking brake, shift the transmission into PARK,
turn the engine OFF, and remove the key fob. When
the ignition is in the LOCK/OFF (key removal)
position, the transmission is locked in PARK, se-
curing the vehicle against unwanted movement.
• When leaving the vehicle, always remove the key
fob from the ignition and lock your vehicle. If
equipped with Keyless Enter-N-Go, always make
sure the keyless ignition node is in “OFF” mode,
remove the Key Fob from the vehicle and lock the
vehicle.
(Continued)
WARNING! (Continued)
•Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Allowing children to
be in a vehicle unattended is dangerous for a
number of reasons. A child or others could be
seriously or fatally injured. Children should be
warned not to touch the parking brake, brake pedal
or the gear selector.
• Do not leave the key fob in or near the vehicle (or
in a location accessible to children), and do not
leave the ignition (in a vehicle equipped with
Keyless Enter-N-Go) in the ACC or ON/RUN posi-
tion. A child could operate power windows, other
controls, or move the vehicle.
NOTE: You must press and hold the brake pedal while
shifting out of PARK.
5
STARTING AND OPERATING 285
Page 288 of 406

Key Ignition Park Interlock
This vehicle is equipped with a Key Ignition Park Inter-
lock which requires the transmission to be in PARK
before the ignition switch can be turned to the LOCK/
OFF (key removal) position. The key fob can only be
removed from the ignition when the ignition is in the
LOCK/OFF position, and the transmission is locked in
PARK whenever the ignition switch is in the LOCK/OFF
position.
Brake/Transmission Shift Interlock System
This vehicle is equipped with a Brake Transmission Shift
Interlock System (BTSI) that holds the shift lever in PARK
unless the brakes are applied. To shift the transmission
out of PARK, the ignition switch must be turned to the
ON/RUN position (engine running or not) and the brake
pedal must be pressed.
Six-Speed Automatic Transmission — If Equipped
Chassis Cab models (with automatic transmission) use
the AS69RC transmission (which is equipped with a
Power Take-Off [PTO] access cover on the side of the
transmission case). Pickup models may use either the
AS69RC transmission, or the 68RFE transmission (which
has no PTO access cover).
The transmission gear position display (located in the
instrument cluster) indicates the transmission gear range.
The shift lever is mounted on the right side of the steering
column. You must press the brake pedal to move the shift
lever out of PARK (refer to “Brake/Transmission Shift
Interlock System” in this section). To drive, move the shift
lever from PARK or NEUTRAL to the DRIVE position.
Pull the shift lever toward you when shifting into RE-
VERSE or PARK, or when shifting out of PARK.
The electronically-controlled transmission provides a
precise shift schedule. The transmission electronics are
286 STARTING AND OPERATING