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driver. This sequence is important to avoid having the
recovered vehicle hit the pulling vehicle.
WARNING!
Never use tow straps with end hooks or link two
straps with a clevis pin. These heavy metal objects
could become projectiles if a strap breaks, which
could cause severe injury. Never leave more than 2 to
3 feet (.6 to 1 meter) of slack in the strap. More slack
than this greatly increases the risk of injury and
vehicle damage. Always keep everyone at least 30
feet (9 meters) away from a strapping or winching
situation.
•Winching (Refer To “Winch Operation” For Addi-
tional Information)– Winching is most commonly
used in the following situations: there is no support
vehicle available, a high controlled force is required torecover the vehicle, there is a high risk of environmen-
tal or vehicle damage, or where nothing else seems to
work. A winch can deliver a high pulling force with a
great deal of control. It allows you to walk the vehicle
out of the situation in a slow controlled manner. This
control works well for avoiding further vehicle dam-
age. Once you decide it is time to use the winch look
for a good anchor point. It needs to be strong enough
to hold more than the vehicle’s weight and provide a
direction of pull as straight as possible. Use block and
tackle if necessary to improve the angle of pull or
increase the winch’s pulling force. If the anchor point
is a tree use a strap around its base and hook the cable
to the strap. If it is another vehicle, then place that
vehicle in PARK and block the front tires. If you cannot
find an anchor point within reach try using your spare
tire by burying it. Once you have determined an
anchor point hook up the cable, ensuring there are a
least five wraps of cable left on the drum, and place a
floor mat or something else over the strung out cable.
Placing something over the strung out cable helps
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will supply maximum traction. When starting with only
one rear wheel on an excessively slippery surface, slight
momentary application of the parking brake may be
necessary to gain maximum traction.
WARNING!
On vehicles equipped with a limited-slip differential
never run the engine with one rear wheel off the
ground since the vehicle may drive through the rear
wheel remaining on the ground. You could lose
control of the vehicle.
Care should be taken to avoid sudden accelerations when
both rear wheels are on a slippery surface. This could
cause both rear wheels to spin, and allow the vehicle to
slide sideways on the crowned surface of a road or in a
turn.
DRIVING ON SLIPPERY SURFACES
Acceleration
Rapid acceleration on snow covered, wet, or other slip-
pery surfaces may cause the driving wheels to pull
erratically to the right or left. This phenomenon occurs
when there is a difference in the surface traction under
the rear (driving) wheels.
WARNING!
Rapid acceleration on slippery surfaces is dangerous.
Unequal traction can cause sudden pulling of the rear
wheels. You could lose control of the vehicle and
possibly have a collision. Accelerate slowly and
carefully whenever there is likely to be poor traction
(ice, snow, wet mud, loose sand, etc.).
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1.Motor:The winch motor is powered by the vehicle
charging system and features a thermal protection
switch that automatically stops motor function in the
power-in direction if the motor gets too hot.
2.Remote Socket:The remote socket allows the remote
control to be attached to the control pack to allow the
winch to function.
3.Winch Drum With Integral Brake:The winch drum
allows the wire rope to be stored on the winch and
transmits force to the wire rope. The winch is
equipped with an integral brake that will stop rotation
of the winch drum if the winch motor is stopped.
4.3-Stage Planetary Gear Set:Provides balance between
speed and pulling power.
5.Wire Rope:The wire rope allows the winch to be
connected to an anchor to provide a pulling force.6.Clutch Lever:The clutch lever allows the winch drum
to be disconnected from the winch motor to allow the
wire rope to be pulled from the winch by hand.
7.Remote Control:The remote control provides the
interface between the winch operator and the winch.
The remote control provides the ability to power the
winch in, out, and stop the winch. To operate the
winch, the toggle switch is pressed down to power the
winch in and up to power the winch out. The winch
will stop if the switch is left in the neutral (center)
position.
CAUTION!
If not installed, the hook strap must be placed on the
hook.
Fairlead:The fairlead acts as a guide for the wire rope
and minimizes damage to the rope.
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Winch Accessories
The following accessories are necessary to attach the
winch to anchors, change direction of pull, and for safe
winching.
Gloves:
Wire rope, through use,
will developbarbswhich can
slice skin. It is extremely impor-
tant to wear protective gloves
while operating the winch or han-
dling the wire rope. Avoid loose
fitting clothes or anything that
could become entangled in the
wire rope and other moving parts.
Snatch/Block Pulley:Used prop-
erly, the multi-purpose snatch
block allows you to (1) increase the
winch’s pulling power; and (2)
change your pulling direction
without damaging the wire rope.
Proper use of the snatch block is
covered inBefore You Pull.
Clevis/D-Shackles:The D-Shackle
is a safe means of connecting the
looped ends of cables, straps and
snatch blocks. The shackle’s pin is
threaded to allow easy removal.
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4. Free the winch hook and attach the hook strap. Free
the winch hook from its anchor point. Attach the hook
strap to the hook (if not attached).
5. Pull the wire to the anchor point. Pull out enough wire
rope to reach your anchor point. Be sure to keep a
certain amount of tension on the wire as it can becometwisted and over-wrapped when slackened, leading to
wire rope damage. To prevent losing the end, hold the
hook strap while you work.
6. Secure to the anchor point. Once you have established
your anchor point, secure the tree-trunk protector or
choker-chain around the object.
Hook StrapPulling Wire Rope
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CAUTION!
Always be certain the anchor you select will with-
stand the load.NOTE: How to choose an anchor point:A secure anchor
is critical to winching operations. An anchor must be
strong enough to hold while winching. Natural anchors
include trees, stumps and rocks. Hook the cable as low as
possible. If no natural anchors are available when recov-
ering another vehicle, your vehicle becomes the anchor
point. In this case, be sure to put the transmission in
NEUTRAL, apply the hand brake and block its wheels to
prevent your vehicle from moving. Ideally, you’ll want
an anchor point that will enable you to pull straight in the
direction the vehicle will move. This allows the wire rope
to wind tightly and evenly onto the spooling drum. An
anchor point as far away as possible will provide the
winch with its greatest pulling power.
7. Attach the Clevis/D-shackle and Tree Trunk Protector.
Attach the shackle to the two ends of the strap or chain
and through the hook loop, being careful not to over
tighten (tighten and back-off 1/2 turn).
Tree Trunk Protector
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10. Put wire rope under tension. Using the remote con-
trol switch, slowly wind the wire rope until no slack
remains. Once the wire rope is under tension, stand
well clear of it and never step over it.11. Check your anchor. Make sure all connections are
secured and free of debris before continuing with the
winching procedure.
Winch Box Remote Control ConnectorPulling Wire Rope Under Tension
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the winch. Continue pulling until the vehicle is on
stable ground. If you are able to drive the vehicle, the
winching operation is complete.NOTE:
•Avoid overheating the winch motor. For extended
winching, stop at reasonable intervals to allow the
winch motor to cool down.
•What to look for under load:The wire rope must
always spool onto the drum as indicated by the
drum rotation decal on the winch. As you power-in,
make sure the wire rope winds evenly and tightly on
the drum. This prevents the outer wire wraps from
drawing into the inner wraps, binding and damag-
ing the wire rope. Avoid shock loads by using the
control switch intermittently to take up wire rope
slack. Shock loads can momentarily far exceed the
winch and wire rope ratings. During side pulls the
wire rope tends to stack up at one end of the drum.
This stack can become large enough to cause serious
damage to the winch. So, line up pulls as straight
ahead as possible and stop winching if the wire rope
comes close to the tie rods or mounting plate. To fix
Using The Remote Control
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