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3. Open the water drain valve, and let any accumulatedwater drain.
4. Close the water drain valve.
5. Remove bottom cover using a strap wrench. Rotate counterclockwise for removal. Remove the used o-ring
and discard it.
6. Remove the used filter cartridge from the housing and dispose of it according to your local regulations.
7. Wipe the sealing surfaces of the lid and housing clean.
8. Install a new o-ring into the ring groove on the filter housing and lubricate with clean engine oil.
NOTE: WIF (Water In Fuel) sensor is re-usable. Service
kit comes with new o-ring for filter canister and WIF
sensor.Priming If The Engine Has Run Out Of Fuel
WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
1. Add a substantial amount of fuel to the tank, approxi- mately 2 to 5 gal (8L to 19L).
2. Press ignition switch twice without your foot on brake to put vehicle in Run position. This will activate the in
tank fuel pump for approximately 30 seconds. Repeat
this process twice.
3. Start the engine using the “Normal Starting” proce- dure. Refer to “Starting Procedures” in “Starting and
Operating” for further information.
5
MAINTAINING YOUR VEHICLE 101
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•Wait To Start Light is not illuminated
WARNING!
•Do not start or run an engine in a closed garage or
confined area. Exhaust gas contains Carbon Mon-
oxide (CO) which is odorless and colorless. Carbon
Monoxide is poisonous and can cause serious in-
jury or death when inhaled.
• Keep Remote Keyless Entry (RKE) transmitters
away from children. Operation of the Remote Start
System, windows, door locks or other controls
could cause serious injury or death.
Remote Start Abort Message
The following messages will display in the EVIC/DID if
the vehicle fails to remote start or exits remote start
prematurely:
• Remote Start Aborted - Door Ajar •
Remote Start Aborted - Hood Ajar
• Remote Start Aborted - Fuel Low
• Remote Start Aborted - System Fault
The EVIC/DID message stays active until the ignition is
turned to the ON/RUN position.
To Enter Remote Start Mode
Push and release the REMOTE START button
on the RKE transmitter twice, within five sec-
onds. The parking lights will flash and the horn
will chirp twice (if programmed). In cold am-
bient temperature conditions, the diesel vehicle may
delay crank up to 30 seconds for the fuel and grid heater.
Once the vehicle has started, the engine will run for 15
minutes or 75 seconds in extreme cold and high
elevation.
2
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 139
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NOTE:
•The park lamps will turn on and remain on during
Remote Start mode.
• For security, power window and power sunroof op-
eration (if equipped) are disabled when the vehicle is
in the Remote Start mode.
• The engine can be started two consecutive times (two
15-minute cycles) with the RKE transmitter. However,
the ignition switch must be cycled to the ON position
before you can repeat the start sequence for a third
cycle.
To Exit Remote Start Mode Without Driving The
Vehicle
Push and release the REMOTE START button one time or
allow the engine to run for the entire fifteen minute cycle. NOTE:
To avoid unintentional shut downs, the system
will disable the one time push of the REMOTE START
button for two seconds after receiving a valid Remote
Start request.
To Exit Remote Start Mode And Drive The Vehicle
To exit Remote Start Mode and drive the vehicle before
the end of the 15-minute cycle, push and release the
unlock button on the RKE transmitter to unlock the door
and disarm the Vehicle Security Alarm System (if
equipped). Then, prior to the end of the 15-minute cycle,
cycle the ignition to the ON/RUN position.
NOTE:
• The ignition switch must be in the ON/RUN position
in order to drive the vehicle.
•
For further information, refer to your Owners Manual.
140 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
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▫Cooling System Tips — Automatic
Transmission ........................ .215
ENGINE BLOCK HEATER — IF EQUIPPED . . .217
▫ Block Heater Usage ....................217
DIESEL EXHAUST BRAKE (ENGINE
BRAKING) .......................... .218
AUTOMATIC TRANSMISSION —
IF EQUIPPED ........................ .220
▫ Key Ignition Park Interlock ...............222
▫ Brake/Transmission Shift Interlock System . . .222
▫ Six-Speed Automatic Transmission —
If Equipped ........................ .222
MANUAL TRANSMISSION — IF EQUIPPED . .234
▫ Shifting ............................ .235▫
Downshifting ....................... .236
▫ Reverse Shifting ..................... .238
AUXILIARY SWITCHES — IF EQUIPPED .....238
POWER TAKE OFF OPERATION — IF EQUIPPED
(CHASSIS CAB ONLY) ..................239
▫ Stationary Mode ..................... .240
▫ Mobile Mode ........................ .241
ENGINE RUNAWAY ....................242
FUEL REQUIREMENTS ..................243
▫ Fuel Specifications ....................244
▫ Bio-Diesel Fuel Requirements .............245
ADDING FUEL — 2500/3500 DIESEL MODELS . . .248
ADDING FUEL — CHASSIS CAB MODELS . . .251
194 STARTING AND OPERATING
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STARTING PROCEDURES
Before starting your vehicle, adjust your seat, adjust both
inside and outside mirrors, and fasten your seat belts.
The starter should not be operated for more than 15-
second intervals. Waiting a few minutes between such
intervals will protect the starter from overheating.
WARNING!
•Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
• When leaving the vehicle, always make sure the
keyless ignition node is in the “OFF” mode, re-
move the key fob from the vehicle and lock the
vehicle.
(Continued)
WARNING! (Continued)
•Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Allowing children to
be in a vehicle unattended is dangerous for a
number of reasons. A child or others could be
seriously or fatally injured. Children should be
warned not to touch the parking brake, brake pedal
or the gear selector.
• Do not leave the key fob in or near the vehicle, or
in a location accessible to children, and do not
leave the ignition of a vehicle equipped with
Keyless Enter-N-Go in the ACC or ON/RUN mode.
A child could operate power windows, other con-
trols, or move the vehicle.
Manual Transmission — If Equipped
Apply the parking brake, place the shift lever in NEU-
TRAL and press the clutch pedal to the floor before
196 STARTING AND OPERATING
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starting the vehicle. This vehicle is equipped with a
clutch interlocking ignition system. It will not start unless
the clutch is fully pressed.
Automatic Transmission — If Equipped
Start the engine with the transmission in the NEUTRAL
or PARK position. Apply the brake before shifting to any
driving range.
Tip Start Feature
Do notpress the accelerator. Turn the ignition switch
briefly to the START position and release it. The starter
motor will continue to run but will automatically disen-
gage when the engine is running.
Keyless Enter-N-Go — If Equipped
This feature allows the driver to oper-
ate the ignition switch with the push
of a button, as long as the Remote
Start/Keyless Enter-N-Go Key Fob is
in the passenger compartment.
Normal Starting
Using The ENGINE START/STOP Button
1. The transmission must be in PARK or NEUTRAL.
2. Press and hold the brake pedal while pushing the ENGINE START/STOP button once.
3. The system takes over and attempts to start the vehicle. If the vehicle fails to start, the starter will
disengage automatically after 25 seconds.
5
STARTING AND OPERATING 197
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ignition switch to the OFF position for at least five
seconds and then back ON. Repeat steps 1 through 7 of
“Keyless Enter-N-Go Starting Procedure – Engine
Manifold Air Temperature Below 66° F (19° C).”
Extreme Cold Weather
The Cummins diesel engine is equipped with several
features designed to assist cold weather starting and
operation:
•The engine block heater is a resistance heater installed
in the water jacket of the engine just above and behind
the oil filter. It requires a 110–115 Volt AC electrical
outlet with a grounded, three-wire extension cord.
NOTE: The engine block heater cord is a factory installed
option. If your vehicle is not equipped, heater cords are
available from your authorized MOPAR dealer. •
A 12 Volt heater built into the fuel filter housings aid in
preventing fuel gelling. It is controlled by a built-in
thermostat.
• A heated intake air system both improves engine
starting and reduces the amount of white smoke
generated by a warming engine.
Normal Starting Procedure — Engine Manifold Air
Temperature Above 66° F (19° C)
Observe the instrument panel cluster lights when starting
the engine.
1. Always apply the parking brake.
2. Shift into PARK for an automatic transmission. For vehicles equipped with a manual transmission, fully
press and hold the clutch pedal and shift into NEU-
TRAL.
202 STARTING AND OPERATING
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WARNING!
•Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
• When leaving the vehicle, always make sure the
keyless ignition node is in the “OFF” mode, re-
move the key fob from the vehicle and lock the
vehicle.
• Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Allowing children to
be in a vehicle unattended is dangerous for a
number of reasons. A child or others could be
seriously or fatally injured. Children should be
warned not to touch the parking brake, brake pedal
or the gear selector.
(Continued)
WARNING! (Continued)
•Do not leave the key fob in or near the vehicle, or
in a location accessible to children, and do not
leave the ignition of a vehicle equipped with
Keyless Enter-N-Go in the ACC or ON/RUN mode.
A child could operate power windows, other con-
trols, or move the vehicle.
NORMAL OPERATION — DIESEL ENGINE
Observe the following when the engine is operating.
• All message center lights are off.
• Malfunction Indicator Light (MIL) is off.
• Engine oil pressure is above 10 psi (69 kPa) at idle.
• Voltmeter operation:
The voltmeter may show a gauge fluctuation at various
engine temperatures. This cycling operation is caused by
208 STARTING AND OPERATING