2016 Peugeot Boxer maintenance

126PeugeOt & tOtAL,
A PARtNeRSHIP tO DeLI VeR
Bet

te
R PeR
FORMANC
e!
Innovation, the key to success
the tOtAL R esearch and Development and
Peu geOt teams work together to develop high
quality lubricants that meet the requirements of
P
eu

ge
Ot v
ehicles. For you, this is the assurance
that the performance of your engine is optimised
while also ensuring its durability.
the 2

08 HYbrid F
e d
emonstrates the ability of
P
eu

ge
Ot
and
tOtAL t
o develop innovative
technologies and provide other ways of moving
towards the future.
208 HYbrid FE, a technology demonstrator with exceptional characteristics:
1.9 l/100 km (148.7 mpg) and 0 to 100 km/h (0 to 62 mph) in 8 seconds.
Reduced exhaust emissions,
a true reality
tOtAL lubricants are formulated to optimise the
e fficiency of engines and the protection of the
emissions post-treatment systems. It is important
to observe the servicing recommendations made
by P
eu

ge
Ot t
o assure correct operation.
rEcoMMEndS
Maintenance with tOtAL

129
used products
Avoid prolonged contact of used oil or fluids
with the skin.
Most of these fluids are harmful to health or
indeed very corrosive.
Do not discard used oil or fluids into sewers
or onto the ground.
take used oil to a PeugeOt dealer or
a qualified workshop (France) or to an


authorised waste disposal site.
LEVELS
these regular maintenance operations
will keep your vehicle in good running
order
. Ask for advice at a P
eugeOt dealer
or consult the warranty and maintenance


record contained in the handbook pack.
to maintain the reliability of engines and
emission control systems, the use of


additives in engine oil is prohibited.
changing the brake fluid
the brake fluid must be changed at
the intervals stated, according to the
manufacturer's servicing schedule.
use fluids recommended by the


manufacturer, which fulfil DO
t4 standards.
the level must be between the

MI
n and

MA
x marks on the reservoir

.
If fluid has to be added frequently, this
indicates a failure which must be checked by
a P
eugeOt dealer or a qualified workshop
as soon as possible.
If you have to remove/refit the engine


styling cover, handle it with care to
avoid damaging the fixing clips.
dipstick
there are two marks on

the dipstick:
oil change
It is imperative that this is carried out at the


intervals specified in the manufacturer's
servicing schedule. Ask for advice at at
P
eugeOt dealer.
Remove the dipstick before filling.
Check the level after filling (never exceed


the maximum mark).
Screw the cap back onto the sump before
closing the bonnet.
Viscosity selection
When topping-up, the oil selected must meet
the manufacturer's requirements.
Warning lamps
Checking by means of the warning
lamps on the instrument panel is
described in the "Ready to set off -
Instruments and controls" section.
A
= maximum
If you fill past this mark,
contact a P
eugeOt
dealer or a qualified
workshop.
B = minimum
Never allow the level to fall


below this mark.
oil level
Check the level regularly and top up
between changes.
the maximum

consumption is 0.5 litre per 600 miles
(1 000
km). Check the level with the vehicle


level, engine cold, using the dipstick.
7
CHeCKS
Levels and checks

131
the presence of this label, in particular with
the Stop & Start system, indicates the use of
a specific 12
V lead-acid battery with special
technology and specification.

The involvement
of a PEUGEOT dealer or a qualified workshop
is essential when replacing or disconnecting
the battery.
these operations will keep your vehicle

in good running order. Ask for advice
from a P
eugeOt dealer or refer to the
warranty and maintenance record included

in the handbook pack.
cHEcKS
Battery
At the start of winter, have your battery
checked by a P
eugeOt dealer or a
qualified workshop.
Bleeding water from the diesel
filter
If this warning lamp comes on,
bleed the filter, or bleed regularly
each time the engine oil is
changed.
to drain the water out, unscrew the bleed
screw or the water in Diesel sensor

, located
at the base of the filter. Leave open until
all of the water has been drained out.
then


tighten the bleed screw or the water sensor.
Air filter and passenger
compartment filter
A clogged passenger compartment filter
may reduce the performance of the
air conditioning system and generate
undesirable odours.
the replacement


intervals for these components are given in
the warranty and maintenance record.
Depending on the environment (dusty
atmosphere...) and the use of the vehicle
(urban driving...), change them twice as
often if necessary.
Refer to the "Checks -
under the


bonnet" section.
HDi engines use advanced technology.
All work requires a special qualification
which is guaranteed by a P
eugeOt dealer
or a qualified workshop.
7
CHeCKS
Levels and checks

167
grasp the towball 4 firmly with one hand;
with the other hand, pull and turn the locking
wheel 5 clockwise as far as it will go; do not
release the locking wheel.
Maintenance
Correct operation is only possible if the
towball and its carrier remain clean.
Before cleaning the vehicle with a high
pressure jet wash, the towball must be
removed and the blanking plug inserted in
the carrier.
Apply the label provided to a clearly
visible area, close to the carrier or in
the boot.
For any work on the towbar, got to a
P
eugeOt dealer or a qualified workshop.
Refit the protective blanking plug to the
carrier

.
Carefully stow the towball in its bag away
from knocks and dirt.
extract the towball from the bottom of its


carrier 1.
Release the locking wheel; this automatically
stops in the unlocked position (position B ).
transport solutions
QuICK HeLP
8

169
E
1 - CA
utION
ORIgINAL LuBRICANtS AND FLuIDS
engine oiltransmission
Radiater Brake system
Windscreen Washer Power steering
R
eFeR tO OWNeR HANDBOOK WeAR eYe PROteCtION
2 - SAF
etY
the use of original parts, fluids and original lubrificants and respectin\
g scheduled


maintenance guarantees your cars reliability and safety overtime.
3 - DAN
geR
KeeP Out
OF CHILDR
eN'S ReACH K
eeP
AWAY FROM
FLAM
eS DO

NOt tOuCH
DO NO
t OPeN CAP

WI
tH

eNgINe W

ARM
eXPLOSION CORROSIVe LIQuID
MA

Y S
tARt AutOMAtICALL
Y
eVeN WItH eNgINe OFFHIgH PReSSuRe gAS DO


NO
t OPeN
A
utOMAtIC eNgINe ReStARt. eXtRACt tHe KeY


FROM DASHBOARD WH
eN BONNet HOOD IS OPeNeD HIgH VOLtAge
QuICK HeLP
8
Precautions...

178
diesel engine2.2 litre Hdi 1 102
.2 litre Hdi 13 0
2.2 litre e-Hdi 130
2 .2 litre Hdi 150
2.2 litre e-H
di 1503 litre Hdi 180
Gearbox Manual

(6-speed)
Maximum power (hp) 11 0120 130150180
eu standard maximum power (kW) 81889611

0 130
Cubic capacity (cc) 2 1982 198 21982 999
Bore x stroke (mm) 86 x 94.686 x 94.686 x 94.6 95.8 x 104
Max power engine speed (rpm) 3 5003
5003 5003 600
eu standard max torque (Nm) 250320320400
Max torque engine speed (rpm) 1
5002 0002 0001 400
Fuel DieselDieselDieselDiesel
Catalytic converter Ye

s Ye s Ye sYe s
Particle filter Ye sNoYe s Ye sYe s
engine oil capacity (in litres)
after draining and replacing the oil filter 6.2
6.46.26.2 9
the B30 biofuel can be used in certain Diesel engines; however

, this use is subject to strict application of the special servicing con\
ditions
given in the warranty and maintenance record. Contact a P
eugeOt dealer or a qualified workshop.
the use of any other type of (bio)fuel (vegetable or animal oils, pure\
or diluted, domestic fuel...) is strictly prohibited (ris

k of damage to the
engine and fuel system).
Diesel engines

263
HYdrAuLIc SYStEM
these precautions are mandatory for any work on the hydraulic
system.
●
When carrying out maintenance work under the tipper body,


place the tipper body in the safety position secured with its stay
(position indicated by a red arrow under the back of the tipper
body),
●
Never work under a tipper body that is not supported,
●
Switch off the power supply to the electro-hydraulic unit using


the circuit breaker,
●
Vehicle stationary

, engine off.
As a safety measure we strongly advise against doing anything
under the tipper body while it is being operated or while it is
being serviced.
SPeCIAL FeAtuReS
tipper body