STEERING ANGLE SENSORBRC-147
< REMOVAL AND INSTALLATION > [VDC/TCS/ABS]
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STEERING ANGLE SENSOR
Exploded ViewINFOID:0000000012430934
Removal and InstallationINFOID:0000000012430935
REMOVAL
1. Remove the spiral cable. Refer to SR-16, "Removal and Installation".
2. Remove the screws (A), then release the pawls (B) and remove the steering angle sensor (2) from the spiral cable (1).
INSTALLATION
Installation is in the reverse order of removal.
Adjust the neutral position of the steering angle sensor. Refer to BRC-55, "
ADJUSTMENT OF STEERING
ANGLE SENSOR NEUTRAL POSITION : Description".
CAUTION:
Do not reuse steering angle sensor.
1. Steering angle sensor A. Screw Do not reuse
Front
ALFIA0235ZZ
ALHIA0271ZZ
Revision: August 2015 2016 Versa Note
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DLK-8
HOOD LOCK RELEASE CABLE ............................293
HOOD LOCK RELEASE CABLE : Removal and
Installation .............................................................
293
HOOD LOCK RELEASE HANDLE ........................ ..294
HOOD LOCK RELEASE HANDLE : Removal and
Installation ........................................................... ..
294
FRONT DOOR LOCK ......................................295
Exploded View ..................................................... ..295
DOOR LOCK .......................................................... ..295
DOOR LOCK : Removal and Installation ...............295
INSIDE HANDLE .................................................... ..296
INSIDE HANDLE : Removal and Installation .........296
OUTSIDE HANDLE ................................................ ..297
OUTSIDE HANDLE : Removal and Installation .....297
REAR DOOR LOCK ....................................... .299
Exploded View ..................................................... ..299
DOOR LOCK .......................................................... ..299
DOOR LOCK : Removal and Installation ...............299
INSIDE HANDLE .................................................... ..300
INSIDE HANDLE : Removal and Installation .........300
OUTSIDE HANDLE ................................................ ..301
OUTSIDE HANDLE : Removal and Installation .....301
BACK DOOR LOCK ....................................... .303
Exploded View ..................................................... ..303
BACK DOOR LOCK ............................................... .303
BACK DOOR LOCK : Removal and Installation ...303
OUTSIDE HANDLE ................................................ .303
OUTSIDE HANDLE : Removal and Installation ....303
FUEL FILLER LID OPENER ............................305
Exploded View ..................................................... .305
FUEL FILLER LID .................................................. .305
FUEL FILLER LID : Removal and Installation .......305
FUEL FILLER OPENER CABLE ........................... .306
FUEL FILLER OPENER CABLE : Removal and
Installation .............................................................
306
FUEL FILLER LID LOCK ....................................... .306
FUEL FILLER LID LOCK : Removal and Installa-
tion ........................................................................
307
DOOR SWITCH ................................................308
Removal and Installation .......................................308
REMOTE KEYLESS ENTRY RECEIVER ...... ..309
Removal and Installation .......................................309
KEYFOB BATTERY .........................................310
Removal and Installation .......................................310
STEERING LOCK UNIT ...................................311
Exploded View ..................................................... .311
Removal and Installation - Steering lock unit ........311
Removal and Installation - Ignition switch ............ .312
Revision: August 2015 2016 Versa Note
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STEERING LOCK UNITDLK-311
< REMOVAL AND INSTALLATION > [WITHOUT INTELLIGENT KEY SYSTEM]
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STEERING LOCK UNIT
Exploded ViewINFOID:0000000012828149
NOTE:
Steering lock unit and key cylinder are serviced as an a ssembly. Ignition switch is available separately.
Removal and Installation - Steering lock unitINFOID:0000000012828150
REMOVAL
1. Disconnect battery cables. Refer to PG-70, "Removal and Installation (Battery)".
2. Remove combination switch. Refer to BCS-138, "
Removal and Installation".
3. Remove cluster lid A. Refer to IP-21, "
Removal and Installation".
4. Disconnect the harness connector from the spiral cable.
5. Disconnect the harness connector from the ignition switch.
ALKIA4124ZZ
1. Steering lock bracket 2. Steering column 3. Ignition switch
4. Steering lock unit 5. NATS antenna amp. A. Tamper resistant self-shear type screw
B. Key cylinder Front
Revision: August 2015 2016 Versa Note
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DLK-312
< REMOVAL AND INSTALLATION >[WITHOUT INTELLIGENT KEY SYSTEM]
STEERING LOCK UNIT
6. Disconnect the harness connector from the key switch.
7. For models with CVT but without intelligent key system,
perform the following steps to separate key inter-
lock cable from steering lock unit:
a. Lift lock plate (A) in the direction of the arrow ( C) and remove in the direction of the arrow ( D).
b. Disconnect the key interlock cable from the steering lock unit.
8. Using suitable tool, remove tamper resistant self-shear type screw. CAUTION:
Do not reuse screw. Replace with new tamper resistant self-shear type screw.
9. Remove steering lock bracket and steering lock unit.
10. Remove NATS antenna amp. (if necessary). Refer to SEC-159, "
Removal and Installation".
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Do not reuse screw. Replace with new tamper resistant self-shear type screw.
• Tighten tamper resistant self-shear type screw until head breaks off.
• Adjust the neutral position of the steering angle sensor. Refer to BRC-55, "
ADJUSTMENT OF STEERING
ANGLE SENSOR NEUTRAL POSITION : Description".
• For initialization and registration of mechanical keys, refer to CONSULT Immobilizer mode and follow the on-
screen instructions.
Removal and Installation - Ignition switchINFOID:0000000012828152
REMOVAL
1. Remove steering column cover. Refer to IP-17, "Removal and Installation".
2. Disconnect ignition switch harness connector.
3. Remove ignition switch screws and ignition switch.
INSTALLATION
Installation is in the reverse order of removal.
Adjust the neutral position of t he steering angle sensor. Refer to BRC-55, "
ADJUSTMENT OF STEERING
ANGLE SENSOR NEUTRAL POSITION : Description".
(1) :Key interlock cable
(B) :Steering lock unit
JSDIA1798ZZ
Revision: August 2015 2016 Versa Note
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OIL PAN AND OIL STRAINEREM-37
< REMOVAL AND INSTALLATION > [HR16DE]
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• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
Removal and Installation (Upper Oil Pan)INFOID:0000000012431711
NOTE:
The oil strainer is included in the oil pan (upper) and cannot be removed.
REMOVAL
1. Remove the oil pan (lower). Refer to
EM-34, "Removal and Installation (Lower Oil Pan)".
2. Remove oil pump sprocket and crankshaft sprocket together with oil pump drive chain. Refer to EM-51,
"Removal and Installation".
3. Remove oil pan (upper).
a. Loosen oil pan (upper) bolts in the reverse of the order as shown.
b. Insert a suitable tool into the position ( ) as shown and open up a crack between the oil pan (upper) cylinder block.
c. Insert the Tool between the oil pan (upper) and cylinder block. Slide Tool by tapping on the side of Tool with a hammer.
CAUTION:
• Be careful not to damage the mating surface.
• The liquid gasket used at the factory is very strong. Pry only in the areas shown.
• Do not remove oil pump and oil strainer from oil pan (upper).
4. Remove rear oil seal from crankshaft.
INSTALLATION
CAUTION:
Do not reuse O-rings or washers.
1. Install the oil pan (upper):
a. Remove old liquid gasket from mating surfaces using a suitable tool. • Remove old liquid gasket from mating surface of cylinder block.
• Remove old liquid gasket from the bolt holes and threads.
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Transmission/
transaxle fluid CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
: Engine front
JPBIA4199ZZ
: Engine front
Tool number : KV10111100 (J-37228)
JPBIA4200ZZ
Revision: August 2015 2016 Versa Note
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OIL PAN AND OIL STRAINEREM-39
< REMOVAL AND INSTALLATION > [HR16DE]
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c. Press-fit the rear oil seal using a suitable drift (A) with outer
diameter 113 mm (4.45 in) and inner diameter 90 mm (3.54 in).
• Press-fit to the specified dimensions as shown.
CAUTION:
• Do not touch the grease applied to the oil seal lip.
• Be careful not to damage the rear oil seal mounting partof oil pan (upper) and cylinder block or the crankshaft.
• Press-fit straight and check that oil seal does not curl or tilt.
d. After press-fitting the rear oil seal, completely wipe off any liquid gasket protruding to rear end surface side.
3. Installation of the remaining components is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels, includi ng engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak- age at connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
PBIC3660E
(1) : Rear oil seal
(A) : Rear end surface of cylinder block
PBIC3149J
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Transmission/
transaxle fluid A/T and CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
Revision: August 2015 2016 Versa Note
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TIMING CHAINEM-59
< REMOVAL AND INSTALLATION > [HR16DE]
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• Secure crankshaft pulley with a suitable tool and tighten crankshaft pulley bolt.
a. Apply new engine oil to thread and seat surfaces of crankshaft pulley bolt.
b. Tighten crankshaft pulley bolt.
c. Put a paint mark (B) on crankshaft pulley, mating with any one of six easy to recognize angle marks (A) on crankshaft bolt flange
(1).
d. Turn another 60 degrees clockwise (angle tightening). • Check the tightening angle with movement of one angle mark.
10. Check that crankshaft turns smoothly by rotating by hand clockwise using suitable tool.
11. Installation of the remaining components is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels, includi ng engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
Fluids and Lubricants".
• Use procedure below to check for fuel leaks.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leaks at connection points.
• Start engine. With engine speed increased, check again for fuel leaks at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there are no lea ks of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
Crankshaft pulley bolt : 35.0 N·m (3.6 kg-m, 26 ft-lb)
PBIC3726E
ItemBefore starting engine Engine runningAfter engine stopped
Engine coolant LevelLeaks Level
Engine oil LevelLeaks Level
Transmission/
transaxle fluid CVT Models
LeaksLevel/Leaks Leaks
M/T Models Level/Leaks LeaksLevel/Leaks
Other oils and fluids* LevelLeaks Level
Fuel LeaksLeaks Leaks
Exhaust gas —Leaks —
Revision: August 2015 2016 Versa Note
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EM-68
< REMOVAL AND INSTALLATION >[HR16DE]
CAMSHAFT
• Before starting engine, check oil/fluid levels, including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
Fluids and Lubricants".
• Use procedure below to check for fuel leaks.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leaks
at connection points.
• Start engine. With engine speed increased, che ck again for fuel leaks at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leak s of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
InspectionINFOID:0000000012431722
INSPECTION AFTER REMOVAL
Oil Filter
• Check that there is no foreign material on the oil filter (1) and check it for clogging.
• Check the oil filter for damage.
• If there is some damage, replace the oil filter, the plug, and the washer as a set.
CAUTION:
Do not reuse the washer.
Camshaft Runout
1. Put V-block on a precise flat table, and support No. 2 and 5 jour- nals of camshaft.
CAUTION:
Do not support No. 1 journal (on the side of camshaft
sprocket) because it has a differe nt diameter from the other
four locations.
2. Set a suitable tool vertically to No. 3 journal.
3. Turn camshaft to one direction, and measure the camshaft runout using suitable tool. (Total indicator reading)
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeaks Level
Engine oil LevelLeaks Level
Transmission/
transaxle fluid CVT Models
LeaksLevel/Leaks Leaks
M/T Models Level/Leaks LeaksLevel/Leaks
Other oils and fluids* LevelLeaks Level
Fuel LeaksLeaksLeaks
Exhaust gas —Leaks —
PBIC3693E
PBIC2499E
Revision: August 2015 2016 Versa Note
cardiagn.com