2016 Hyundai Sonata Plug-in Hybrid engine

Maintenance
Fuse NameFuse rating Protected Component
FUSE
2 IG3 10A IGPM (Gateway), Instrument Cluster, BMS Control Module (Main/Sub), Battery
Expansion Module Sensor Swtich (Main), Transaxle Range Switch, PCM, HPCU,
Charge Indicator, A/V & Navigation Head Unit
1 IG310A Electric Water Pump (HEV)
OBC 10A OBC Unit
DEICER 20A Deicer Relay 1 OPCU 20A Electric Oil Pump Unit 1 HEV ECU 10A HPCU
H/LAMP HI 20A Head Lamp Hi Relay
4 B+ 40A IGPM (Leak Current Autocut Device Fuse - INTERIOR LAMP/MEMORY 1/MEMORY 2/
MULTI MEDIA, Fuse -BRAKE SWITCH/SMART KEY/S/HEATER FRT/
BATTERY MANAGEMENT/DR LOCK)
2 EPB 30A Electric Parking Brake Module 1 EPB 30A Electric Parking Brake Module 3 IG310A OBC Unit
HEATED
MIRROR 10A A/C Control Module, Drover/Passenger Power Outside Mirror
Engine compartment main fuse panel (Plug-in hybrid)
7-78

7-79
7
Maintenance
Engine compartment main fuse panel (Plug-in hybrid) - PCB Block
Fuse NameFuse rating Protected Component
2 HEV
ECU10A HPCU
1 POWER
OUTLET20A Front Power Outlet
FUEL PUMP 20A Fuel Pump Relay
HORN 20A Horn Relay, ICM Relay Box (Burglar Alarm Horn Relay)
WIPER 30A Front Wiper (Low) Relay, Front Wiper (High) Relay 2 TCU15A Electric Water Pump 3 AHB10A Integrated Brake Actuation Unit 2 POWER
OUTLET20A Rear Power Outlet
B/UP LAMP 10A Transaxle Range Switch, PCM, Audio, Electro Chromic Mirror, Back-Up Lamp LH/RH 1 SENSOR 15A Oxygen Sensor (Up/Down)
2 SENSOR10A E/R Junction Block (FTIV Relay, Cooling Fan Relay), Mass Air Flow Sensor, Oil Control Valve #1/#2,
Purge Control Solenoid Valve, Fuel Pump Relay ELCM (Evaporative Leak Check Module),
Camshaft Position Sensor #1/#2
2 ECU10A PCM 1 TCU10A PCM 2 OPCU10A Electric Oil Pump Unit
BATTERY C/FAN 15A E/R Junction Block (Battery C/FAN Relay)
1 ECU20A PCM
IGN COIL 20A Ignition Coil #1/#2/#3/#4
AMS 10A Battery Sensor

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7
Maintenance
Waxing
A good coat of wax provides a barri-
er between your paint and environ-
mental contamination.
Keeping a good coat of wax on your
vehicle will help protect it.
Wax the vehicle when water will no
longer bead on the paint.
Always wash and dry the vehicle
before waxing. Use a good quality
liquid or paste wax, and follow the
manufacturer’s instructions. Wax all
metal trim to protect it and to main-
tain its luster.
Removing oil, tar, and similar materi-
als with a spot remover will usually
strip the wax from the finish. Be sure
to re-wax these areas even if the rest
of the vehicle does not yet need wax-
ing.
OLMB073082
Water washing in the engine
compartment including high
pressure water washing may
cause the failure of electrical
circuits located in the engine
compartment.
Never allow water or other liq-
uids to come in contact with
electrical/electronic compo-
nents inside the vehicle as
this may damage them.
CAUTION
Wiping dust or dirt off the
body with a dry cloth will
scratch the finish.
Do not use steel wool, abra-
sive cleaners, or strong deter-
gents containing highly alka-
line or caustic agents on
chrome-plated or anodized
aluminum parts. This may
result in damage to the pro-
tective coating and cause dis-
coloration or paint deteriora-
tion.
CAUTION

7-102
Maintenance
Canister
Fuel vapors generated inside the fuel
tank are absorbed and stored in the
onboard canister. When the engine is
running, the fuel vapors absorbed in
the canister are drawn into the surge
tank through the purge control sole-
noid valve.
Purge Control Solenoid Valve(PCSV)
The purge control solenoid valve is
controlled by the Engine Control
Module (ECM); when the engine
coolant temperature is low during
idling, the PCSV closes so that evap-
orated fuel is not taken into the
engine. After the engine warms-up
during ordinary driving, the PCSV
opens to introduce evaporated fuel to
the engine.
3. Exhaust emission control system
The Exhaust Emission Control
System is a highly effective system
which controls exhaust emissions
while maintaining good vehicle per-
formance.
When the engine starts or fails to
start, excessive attempts to restart
the engine may cause damage to the
emission system.
Vehicle modifications
This vehicle should not be modi-
fied. Modification of your vehicle
could affect its performance, safety
or durability and may even violate
governmental safety and emis-
sions regulations.
In addition, damage or performance
problems resulting from any modifi-
cation may not be covered under
warranty.
If you use unauthorized electronic devices, it may cause the vehicle to
operate abnormally, wire damage,
battery discharge and fire. For your
safety, do not use unauthorized
electronic devices.
Engine exhaust (carbon monox-ide) precautions
Carbon monoxide can be present
with other exhaust fumes. If you
smell exhaust fumes of any kind in
your vehicle, drive with all the win-
dows fully open. Have your vehicle
checked and repaired immediately.
Engine exhaust gases contain
carbon monoxide (CO). Though
colorless and odorless, it is
dangerous and could be lethal if
inhaled. Follow the instructions
on this page to avoid CO poi-
soning.
WARNING

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7
Maintenance
Do not operate the engine in con-fined or closed areas (such as
garages) any more than what is
necessary to move the vehicle in or
out of the area.
When the vehicle is stopped in an open area for more than a short
time with the engine running,
adjust the ventilation system (as
needed) to draw outside air into the
vehicle.
Never sit in a parked or stopped vehicle for any extended time with
the engine running.
When the engine stalls or fails to start, excessive attempts to restart
the engine may cause damage to
the emission control system.Operating precautions for cat-alytic converters (if equipped)
The exhaust system and cat-
alytic converter are very hot
during and immediately after
the engine has been running. To
avoid SERIOUS INJURY or
DEATH:
Do not park, idle, or drive the
vehicle over or near flamma-
ble objects, such as grass,
vegetation, paper, leaves, etc.
A hot exhaust system can
ignite flammable items under
your vehicle.
Keep away from the exhaust
system and catalytic convert-
er or you may get burned.
Also, Do not remove the heat
sink around the exhaust sys-
tem, do not seal the bottom of
the vehicle, and do not coat
the vehicle for corrosion con-
trol. It may present a fire risk
under certain conditions.
WARNING CALIFORNIA PROPOSITION 65
WARNING
Engine exhaust and a wide vari-
ety of automobile components
and parts, including compo-
nents found in the interior fur-
nishings in a vehicle, contain or
emit chemicals known to the
State of California to cause can-
cer and birth defects and repro-
ductive harm. In addition, cer-
tain fluids contained in vehicles
and certain products of compo-
nent wear contain or emit chem-
icals known to the State of
California to cause cancer and
birth defects or other reproduc-
tive harm.
WARNING

7-104
Maintenance
Your vehicle is equipped with a cat-
alytic converter emission control
device.
To prevent damage to the catalytic
converter and to your vehicle, take
the following precautions:
Use only UNLEADED FUEL
for gasoline engines.
Do not operate the vehicle
when there are signs of
engine malfunction, such as
misfire or a noticeable loss of
performance.
Do not misuse or abuse the
engine. Examples of misuse
are coasting with the hybrid
system off and descending
steep grades in gear with the
engine off.
Do not operate the engine at
high idle speed for extended
periods (5 minutes or more). (Continued)
CAUTION
(Continued)
Do not modify or tamper with
any part of the engine or
emission control system. All
inspections and adjustments
must be made by an author-
ized HYUNDAI dealer.
Avoid driving with extremely
low fuel level. If you run out of
gasoline, it could cause the
engine to misfire and result in
excessive loading of the cat-
alytic converter.

888
Specifications & Consumer information
8
Specifications, Consumer information and Reporting safety defects
8
Dimensions ..............................................................8-2
Engine ......................................................................8-2
Bulb Wattage ..........................................................8-3
Tires and Wheels ...................................................8-4
Volume and Weight ................................................8-5
Air Conditioning System........................................8-5
Recommended Lubricants and Capacities ..........8-6
Recommended SAE Viscosity Number .........................8-7
Vehicle Identification Number (VIN) ...................8-8
Vehicle Certification Label....................................8-8
Tire Specification and Pressure Label................8-9
Engine Number .......................................................8-9
Refrigerant Label ...................................................8-9
Consumer Information .........................................8-10
Reporting Safety Defects ...................................8-11

8-6
Specifications, Consumer information and Reporting safety defects
To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality.
The correct lubricants also help promote engine efficiency that results in improved fuel economy.
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*1Refer to the recommended SAE viscosity numbers on the next page.
*2Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel economy by reducing
the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure in everyday driving, but in a year’s
time, they can offer significant cost and energy savings.
*
3If the API service SM engine oil is not available in your country, you are able to use API service SL.
LubricantVolume Classification
Engine oil *
1*2(drain and refill)
Recommends
4.33 US qt. (4.1 l)
API Service SM or above*3/ILSAC GF-4 or above
Automatic transmission fluid
6.34 US qt. (6.0 l)MICHANG ATF SP-IV, SK ATF SP-IV NOCA ATF SP-IV,
HYUNDAI genuine ATF & SP-IV or other brands meeting the above
specification approved by Hyundai Motor Co.
Engine coolant6.97~7.29 US qt.
(6.6 ~ 6.9 l)Mixture of antifreeze and water
(Phosphate-based ethylene glycol coolant for aluminum radiator)
Inverter coolant
2.38 US qt. (2.26 l)Mixture of antifreeze and water
(Phosphate-based ethylene glycol coolant for aluminum radiator)
Brake fluid
0.74~0.85 US qt.
(0.7~0.8 l)FMVSS116 DOT-3 or DOT-4
FuelHybrid15.85 US gal. (60 l)Refer to “Fuel Requirements” in the Foreword chapter.Plug-in hybrid17.17 US gal. (65 l)