2016 Hyundai Sonata maintenance schedule

7
Maintenance
7-17
Normal Maintenance Schedule (CONT.)
120,000 miles (192,000 km) or 96 months
❑Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Inspect brake fluid
❑Inspect fuel filter *1
❑Inspect fuel cap, fuel lines, fuel hoses and connections
❑Inspect fuel tank air filter (if equipped) *1
❑Inspect parking brake
❑Inspect vapor hose and fuel filler cap
❑Inspect valve clearance (if equipped) *2
(Every 60,000 miles (96,000 km) or 72 months)
❑Inspect drive belts (First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months)
❑ Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 6,200miles (10,000km))
❑ Replace climate control air filter (for evaporator and blower unit)
❑Replace air cleaner filter
❑Replace engine oil and filter (2.4 GDI) *3
(120,000 miles (192,000 km) or 192 months)
(Continued)
*1Fuel filter & Fuel tank air filter are considered to be maintenance free\
but period-
ic inspection is recommended for this maintenance schedule depends on fuel
quality. If there are some important safety matters like fuel flow restriction, surg-
ing, loss of power, hard starting problem etc, replace the fuel filter immediately
regardless of maintenance schedule and consult an authorized HYUNDAI deal-
er for details.
*
2Inspect for excessive tappet noise and/or engine vibration and adjust if necessary.
*3Engine oil (1.6 TGDI/2.0 TGDI) At first, replace at 3,000 miles (5,000 km) or 6
months, after that, every 5,000 miles (8,000 km) or 6 months.
*
4If TOP TIER Detergent Gasoline is not available, one bottle of additive is recom-
mended. Additives are available from your authorized HYUNDAI dealer along with
information on how to use them. Do not mix other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.
127,500 miles (204,000 km) or 102 months
❑ Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 6,200miles (10,000km))
❑Replace engine oil and filter (2.4 GDI) *3
(127,500 miles (204,000 km) or 204 months)
❑ Add fuel additive *4 (127,500 miles (204,000 km) or 204 months)
(Continued)
❑Replace coolant (First, 60,000 miles (96,000 km) or 60 months
after every 30,000 miles (48,000 km) or 24 months)
❑ Add fuel additive *4 (120,000 miles (192,000 km) or 192 months)

Maintenance
7-18
Normal Maintenance Schedule (CONT.)
135,000 miles (216,000 km) or 108 months
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Inspect drive belts
(First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months)
❑ Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 6,200miles (10,000km))
❑ Replace climate control air filter (for evaporator and blower unit)
❑Replace engine oil and filter (2.4 GDI) *3
(135,000 miles (216,000 km) or 216 months)
❑Replace spark plugs (iridium coated), (1.6TGDI/2.0TGDI)
❑ Add fuel additive *4 (135,000 miles (216,000 km) or 216 months)
142,500 miles (228,000 km) or 114 months
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 6,200miles (10,000km))
❑Replace engine oil and filter (2.4 GDI) *3
(142,500 miles (228,000 km) or 228 months)
❑ Add fuel additive *4 (142,500 miles (228,000 km) or 228 months)
*3Engine oil (1.6 TGDI/2.0 TGDI) At first, replace at 3,000 miles (5,000 km) or
6 months, after that, every 5,000 miles (8,000 km) or 6 months.
*
4If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.

7
Maintenance
7-19
150,000 miles (240,000 km) or 120 months
❑Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Inspect brake fluid
❑Inspect fuel filter *1
❑Inspect fuel lines, fuel hoses and connections
❑Inspect fuel tank air filter (if equipped) *1
❑Inspect parking brake
❑Inspect vapor hose and fuel filler cap
❑Inspect drive belts
(First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months)
❑ Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 6,200miles (10,000km))
❑Inspect dual clutch transmission fluid (if equipped)
❑ Replace climate control air filter (for evaporator and blower unit)
❑Replace air cleaner filter
(Continued)
(Continued)
❑Replace engine oil and filter (2.4 GDI) *3
(150,000 miles (240,000 km) or 240 months)
❑Replace coolant (First, 60,000 miles (96,000 km) or 60 months
after every 30,000 miles (48,000 km) or 24 months)
❑ Add fuel additive *4 (150,000 miles (240,000 km) or 240 months)
Normal Maintenance Schedule (CONT.)
No check, No service required
❑Automatic transmission fluid (if equipped)
*1Fuel filter & Fuel tank air filter are considered to be maintenance free\
but peri-
odic inspection is recommended for this maintenance schedule depends on
fuel quality. If there are some important safety matters like fuel flow restric-
tion, surging, loss of power, hard starting problem etc, replace the fuel filter
immediately regardless of maintenance schedule and consult an authorized
HYUNDAI dealer for details.
*
3Engine oil (1.6 TGDI/2.0 TGDI) At first, replace at 3,000 miles (5,000 km) or
6 months, after that, every 5,000 miles (8,000 km) or 6 months.
*
4If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.

7-21
7
Maintenance
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Engine Oil and Filter
The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the car
is being driven in severe conditions,
more frequent oil and filter changes
are required.
Drive Belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked peri-
odically for proper tension and
adjusted as necessary.
Fuel Filter
A clogged filter can limit the speed at
which the vehicle may be driven,
damage the emission system and
cause multiple issues such as hard
starting. If an excessive amount of
foreign matter accumulates in the
fuel tank, the filter may require
replacement more frequently. After
installing a new filter, run the engine
for several minutes, and check for
leaks at the connections. Fuel filters
should be installed by an authorized
HYUNDAI dealer.
Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and
connections for leakage and dam-
age. Have an authorized HYUNDAI
dealer replace any damaged or leak-
ing parts immediately.
Vapor Hose and Fuel Filler
Cap
The vapor hose and fuel filler cap
should be inspected at those inter-
vals specified in the maintenance
schedule. Make sure a new vapor
hose or fuel filler cap is correctly
replaced.
Air Cleaner Filter
A genuine HYUNDAI air cleaner filter
is recommended when the filter is
replaced.
Spark Plugs
Make sure to install new spark plugs
of the correct heat range.

7-22
Maintenance
Valve Clearance (if equipped)
Inspect for excessive valve noise
and/or engine vibration and adjust if
necessary. Have an authorized
HYUNDAI dealer perform the opera-
tion.
Cooling System
Check cooling system components,
such as radiator, coolant reservoir,
hoses and connections for leakage
and damage. Replace any damaged
parts.
Engine Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Automatic Transmission Fluid
Automatic transmission fluid should
not be checked under normal usage
conditions. But in severe conditions,
the fluid should be changed at an
authorized HYUNDAI dealer in accor-
dance to the scheduled maintenance
at the beginning of this chapter.
Automatic transmission fluid
color is basically red.
As the vehicle is driven, the auto-
matic transmission fluid will begin
to look darker. This is a normal
condition and you should not
judge the need to replace the fluid
based upon the changed color.
Dual Clutch Transmission Fluid
Inspect the dual clutch transmission
fluid according to the maintenance
schedule.
NOTICE
The use of a non-specified fluid
could result in transmission
malfunction and failure. Use
only the specified automatic
transmission fluid (refer to
“Recommended Lubricants and
Capacities” in chapter 8).
CAUTION

Checking the Engine Oil and
Filter
Have engine oil and filter changed by
an authorized HYUNDAI dealer
according to the Maintenance
Schedule at the beginning of this
chapter.
7-26
MaintenanceCALIFORNIA PROPOSITION 65
WARNING
Engine oil contains chemicals
known to the State of California
to cause cancer, birth defects
and reproductive harm. Used
engine oil may cause irritation
or cancer of the skin if left in
contact with the skin for pro-
longed periods of time. Always
protect your skin by washing
your hands thoroughly with
soap and warm water as soon
as possible after handling used
oil.
WARNING

7-29
7
Maintenance
For mixing percentage, refer to the
following table:
Information
If in doubt about the mix ratio, a
50% water and 50% antifreeze mix
is the easiest to mix together as it
will be the same quantity of each. It
is suitable to use for most temper-
ature ranges of -31°F and higher.
Changing Engine Coolant
Have coolant changed by an author-
ized HYUNDAI dealer according to
the Maintenance Schedule at the
beginning of this chapter.To prevent damage to engine
parts, put a thick towel around the
radiator cap before refilling the
coolant to prevent the coolant
from overflowing into engine
parts, such as the generator.
NOTICE
i
Ambient
Temperature Mixture Percentage
(volume)
Antifreeze Water
5°F (-15°C) 35 65
-13°F (-25°C) 40 60
-31°F (-35°C) 50 50
-49°F (-45°C) 60 40
Do not use engine coolant or
antifreeze in the washer fluid
reservoir.
Engine coolant can severely
obscure visibility when sprayed
on the windshield and may
cause loss of vehicle control
resulting in an accident.
Engine coolant may also cause
damage to paint and body trim.
WARNING

7-34
Maintenance
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Filter Inspection
The climate control air filter should
be replaced according to the
Maintenance Schedule. If the vehicle
is operated in severely air-polluted
cities or on dusty rough roads for a
long period, it should be inspected
more frequently and replaced earlier.
When you replace the climate control
air filter, replace it performing the fol-
lowing procedure, and be careful to
avoid damaging other components.
1. With the glove box open, removethe stoppers on both sides to allow
the glove box to hang freely on the
hinges. 2. Remove the support rod (1).
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