2016 Hyundai Sonata Hybrid Engine control unit

Maintenance
7-18
Normal maintenance schedule (CONT.)
112,500 miles (180,000 km) or 90 months
❑Inspect air cleaner filter
❑ Inspect HSG belt *2
(112,500 miles (180,000 km) or 180 months)
❑ Inspect vacuum hose
❑ Air intake hose
❑ Replace engine oil and filter
(112,500 miles (180,000 km) or 180 months)
❑ Add fuel additive *
1
(112,500 miles (180,000 km) or 180 months
120,000 miles (192,000 km) or 96 months
❑ Inspect vacuum hose
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect brake fluid
❑ Inspect fuel filter *
3
❑Inspect fuel cap, fuel lines, fuel hoses and connections
❑ Inspect fuel tank air filter (if equipped) *3
❑Inspect parking brake
❑ Inspect vapor hose and fuel filler cap
❑ Air intake hose
❑ Replace climate control air filter
(for evaporator and blower unit)
❑ Replace air cleaner filter
❑ Replace engine oil and filter
(120,000 miles (192,000 km) or 192 months)
(Continued)
*1: If TOP TIER Detergent Gasoline is not available, one bottle
of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
*
2: Inspect HSG belt for evidence of cuts, crocks, excessive wear or oil saturation and replace if necessary. If drive belt
noise occurred, readjust drive belt tension before replace.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

Maintenance
7-20
Normal maintenance schedule (CONT.)
135,000 miles (216,000 km) or 108 months
❑Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect HSG belt *
2
(135,000 miles (216,000 km) or 216 months)
❑ Air intake hose
❑ Replace climate control air filter
(for evaporator and blower unit)
❑ Replace engine oil and filter
(135,000 miles (216,000 km) or 216 months)
❑ Add fuel additive *
1
(135,000 miles (216,000 km) or 216 months)
142,500 miles (228,000 km) or 114 months
❑ Inspect air cleaner filter
❑ Inspect HSG belt *2
(142,500 miles (228,000 km) or 228 months)
❑ Inspect vacuum hose
❑ Air intake hose
❑ Replace engine oil and filter
(142,500 miles (228,000 km) or 228 months)
❑ Add fuel additive *
1
(142,500 miles (228,000 km) or 228 months)
*1: If TOP TIER Detergent Gasoline is not available, one bottle
of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
*
2: Inspect HSG belt for evidence of cuts, crocks, excessive wear or oil saturation and replace if necessary. If drive belt
noise occurred, readjust drive belt tension before replace.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

7
Maintenance
7-21
Normal maintenance schedule (CONT.)
No check, No service required
❑Automatic transaxle fluid
150,000 miles (240,000 km) or 120 months
❑Inspect vacuum hose
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect brake fluid
❑ Inspect fuel filter *
3
❑Inspect fuel lines, fuel hoses and connections
❑ Inspect fuel tank air filter (if equipped) *3
❑Inspect parking brake
❑ Inspect vapor hose and fuel filler cap
❑ Inspect HSG belt *
2
(150,000 miles (240,000 km) or 240 months)
❑ Air intake hose
❑ Replace climate control air filter
(for evaporator and blower unit)
❑ Replace air cleaner filter
❑ Replace engine oil and filter
(150,000 miles (240,000 km) or 240 months)
(Continued)
(Continued)
❑Replace engine coolant
(First, 120,000 miles (192,000 km) or 120 months
after every 30,000 miles (48,000 km) or 24 months)
❑ Replace inverter coolant
(First, 120,000 miles (192,000 km) or 120 months
after every 30,000 miles (48,000 km) or 24 months)
❑ Add fuel additive *
1
(150,000 miles (240,000 km) or 240 months)
*
1: If TOP TIER Detergent Gasoline is not available, one bottle of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
*
2: Inspect HSG belt for evidence of cuts, crocks, excessive wear or oil saturation and replace if necessary. If drive belt
noise occurred, readjust drive belt tension before replace.
*
3: Fuel filter & Fuel tank air filter are considered to be mainte- nance free but periodic inspection is recommended for this
maintenance schedule depends on fuel quality. If there are
some important safety matters like fuel flow restriction,
surging, loss of power, hard starting problem etc, replace
the fuel filter immediately regardless of maintenance sched-
ule and consult an authorized HYUNDAI dealer for details.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

7
Maintenance
7-23
Severe driving conditions
A - Repeatedly driving short distance of less than 5 miles (8 km)in normal temperature or less than 10 miles (16 km) in freez-
ing temperature
B - Extensive engine idling or low speed driving for long dis- tances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - Driving in heavy traffic area over 90°F (32°C)
G- Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle
towing
J - Driving over 106 mph (170 km/h)
K - Frequently driving in stop-and-go conditions
MAINTENANCE ITEMMAINTENANCE OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Rear brake disc/padsIMore frequentlyC, D, G, F
Parking brakeIMore frequentlyC, D, G, H
Steering gear box, linkage & boots/lower
arm ball joint, upper arm ball jointIMore frequentlyC, D, E, F, G, H, I
Drive shafts and bootsIEvery 7,500 miles (12,000 km) or 6 monthsC, D, E, F, G,
H, I, J
Climate control air filter
(for evaporator and blower unit)RMore frequentlyC, E

7-69
7
Maintenance
Engine compartment main fuse panel
Fuse NameFuse rating Protected Component
MULTIFUSE
(TYPE A)
IG230AIGPM (Fuse - F8/F25/F31/F38/F42)
BLOWER40ARLY. 9 (Blower Relay)
2AHB40AIntegrated Brake Actuation Unit
1AHB40AIntegrated Brake Actuation Unit
REAR HEATED50ARLY. 12 (Rear Heated Relay)
3B+50AIGPM (IPS2 (4CH), IPS3 (4CH), Fuse - F28/F29)
5B+50APCM Block (Fuse - F4/F5/F6/F13/F14/F18/F22, Engine Control Relay)
EEWP60AElectric Water Pump
1MDPS80AMDPS Unit
MULTI FUSE
(TYPE B)
IG140AIGPM (Fuse - F14/F19/F20/F26/F27/F33/F34/F40/F41/F47/F46)
POWER OUTLET40ARLY. 10 (Power Outlet Relay)
2B+50AIGPM (IPS1 (4CH), IPS4 (4CH), IPS5 (4CH), Fuse - F36/F42)
1B+60AIGPM (Fuse - F1/F2/F10/F13/F17/F18/F23/F24/F30, Power Window Relay)
COOLING FAN60ARLY.2 (Cooling Fan Relay)
FUSE
DEICER20ARLY. 6 (Deicer Relay)
1OPCU20AElectric Oil Pump Unit
1HEV ECU10AHPCU

H18
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1. Engine : 2.0L
2. Drive Motor : 38kW
3. Transmission : 6AT
4. Hybrid Starter Generator (HSG) 5. Hybrid Power Control Unit (HPCU)
6. High voltage battery system
7. Genergative brake system
8. Virtual Engine Sound System (VESS)
OLFHQ015001N

H19
Hybrid vehicle components
safety precautions
High voltage battery system
OLFHQ014002K
OLFHQ014009L
■ HPCU (Hybrid Power Control Unit)
■ High voltage battery system
Never touch orange colored or
high voltage labeled compo-
nents, including wires, cables,
and connections. When the insu-
lators or covers are damaged or
removed, severe injury or death
from electrocution may occur.
WARNING
While replacing the fuses in the
engine compartment, never
touch the HPCU. The HPCU car-
ries high voltage. Touching the
HPCU may result in electrocu-
tion, serious injury, or death.
WARNING
In the hybrid system, the hybrid
battery uses high voltage to
operate the motor and other
components. This high voltage
hybrid battery system can be
very dangerous. Never touch the
hybrid system. When you touch
the hybrid battery system, seri-
ous injury or death may occur.
WARNING
Do not pile up any items in an
area behind the high voltage
battery. In a crash, the battery
may become unstable, or its
performance may degrade.
Do not apply strong force nor
pile up any items above the
trunk. Such an attempt may
distort the high voltage battery
case, causing a safety problem
or degrading the performance.
(Continued)
CAUTION