2016 HYUNDAI IX35 fuel filter

713
Maintenance
Vapour hose and fuel filler capThe vapour hose and fuel filler cap
should be inspected at those intervals
specified in the maintenance schedule.
Make sure that a new vapour hose or fuel
filler cap is correctly replaced.Vacuum crankcase ventilation
hoses (if equipped)Inspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with
any heat source, sharp edges or moving
component which might cause heat dam-
age or mechanical wear. Inspect all hose
connections, such as clamps and cou-
plings, to make sure they are secure, and
that no leaks are present. Hoses should
be replaced immediately if there is any
evidence of deterioration or damage.
Air cleaner filterWe recommend that you use air cleaner
filter for replacement from a HYUNDAI
authorised repairer.Spark plugs (for petrol engine)Make sure to install new spark plugs of
the correct heat range.Cooling systemCheck the cooling system parts, such as
radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.CoolantThe coolant should be changed at the
intervals specified in the maintenance
schedule.
Manual transaxle fluid
(if equipped)Inspect the manual transaxle fluid
according to the maintenance schedule.Automatic transaxle fluid
(if equipped)Automatic transaxle fluid should not be
checked under normal usage conditions.
But in severe conditions, we recommend
that the fluid be changed by a HYUNDAI
authorised repairer in accordance to the
scheduled maintenance at the beginning
of this chapter.✽ ✽NOTICEAutomatic transaxle fluid colour is basi-
cally red.
As the vehicle is driven, the automatic
transaxle fluid will begin to look darker.
It is normal condition and you should
not judge the need to replace the fluid
based upon the changed colour.
WARNING
Do not disconnect and inspect
spark plugs when the engine is hot.
You may burn yourself.
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721
Maintenance
FUEL FILTER (FOR DIESEL)Draining water from fuel filterThe fuel filter for diesel engine plays an
important role of separating water from
fuel and accumulating the water in its
bottom.
If water accumulates in the fuel filter, the
warning light comes on when the ignition
switch is in the ON position.If this warning light illuminates,
we recommend that the sys-
tem by checked by a HYUNDAI
authorised repairer.
Extracting air from the fuel filterIf you drive until you have no fuel left or if
you replace the fuel filter, be sure to
extract air from the fuel system as it
makes it difficult to start the engine.
1. Pump up and down(1) approximately50 times until the pump is hard.
2. Extract air from the fuel filter by remov- ing the bolt(2) with a cross-tip screw
driver and reinstall the bolt(2).
3. Pump up and down(1) approximately 15 times.
4. Extract air from the fuel filter by remov- ing the bolt(2) with a cross-tip screw
driver and reinstall the bolt(2).
5. Pump up and down(1) approximately 5 times.
✽ ✽NOTICE• Use cloths when you extract air so that
the fuel is not sprayed around.
• Clean the fuel around the fuel filter or the injection pump before starting the
engine to prevent fire.
• Finally, check each part if the fuel is leaking.
CAUTION
If the water accumulated in the fuel
filter is not drained at proper times,damages to the major parts such as the fuel system can be caused bywater permeation in the fuel filter.
OEL070304
■ Type A
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Maintenance22
7Fuel filter cartridge replacement✽
✽
NOTICEWhen replacing the fuel filter cartridge,
we recommend that you use parts for
replacement from a HYUNDAI autho-
rised repairer.
OLM079011
■ Type B
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Maintenance54
7
No.
Fuse rating
Symbol
Fuse Name
Circuit Protected
FUSE
14
15A
DEICER
RLY. 10 (Front Wiper Deicer Relay)
15
10A
STOP LAMP
Stop Lamp Switch, ICM Relay Box (DBC Relay)
16
10A
AMS
B+ SENSOR
Battery Sensor (G4KD/D4HA)
17
20A
4WD
4WD ECM
18
7.5A
ECU 2
RLY. 11 (ATM P/N Relay), RLY. 4 (Start Relay), ECM/PCM,
Multifunction Switch (G4KD), Mass Air Flow Sensor (D4FD/D4HA)
19
7.5A
ABS
ESC Control Module, ABS Control Module, Multipurpose Check Connector,
Fuel Filter Warning Sensor (D4FD/D4HA), Glow Relay Unit (D4HA),
Diesel Box (RLY. 4 - Fuel Filter Heater Relay)(D4FD/D4HA)
20
7.5A
TCU 2
Transaxle Range Switch(G4KD/D4HA), TCM (D4HA), Vehicle Speed Sensor
21
30A
B+4
H/LP HI Fuse
22
30A
H/LP
WASHER
RLY (H/LP WASHER)
23
10A
H/LP HI
RLY (H/LP HI)
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755
Maintenance
Engine compartment sub fuse panel (Disel Engine)No.
Fuse rating
Fuse Symbol
Circuit Protected
Relay Symbol
Relay Type
1
50A
PTC Heater Relay #1
MICRO PLUG
2
50A
PTC Heater Relay #2
MICRO PLUG
3
50A
PTC Heater Relay #3
MICRO PLUG
4
30A
Fuel Filter Heater Relay
MICRO PLUG
5
80A
Glow Relay Unit
-
-
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Maintenance76
7EMISSION CONTROL SYSTEMThe emission control system of your
vehicle is covered by a written limited
warranty. Please see the warranty infor-
mation contained in the Service Passport
in your vehicle.
Your vehicle is equipped with an emis-
sion control system to meet all emission
regulations.
There are three emission control sys-
tems which are as follows.
(1) Crankcase emission control system
(2) Evaporative emission control system
(3) Exhaust emission control system
In order to assure the proper function of
the emission control systems, it is rec-
ommended that you have your car
inspected and maintained by a
HYUNDAI authorised repairer in accor-
dance with the maintenance schedule. Caution for the Inspection and
Maintenance Test (With Electronic
Stability Control (ESC) system)
 To prevent the vehicle from misfir-
ing during dynamometer testing,
turn the Electronic Stability Control
(ESC) system off by pressing the
ESC switch.
 After dynamometer testing is com- pleted, turn the ESC system back on
by pressing the ESC switch again.
1. Crankcase emission control systemThe positive crankcase ventilation sys-
tem is employed to prevent air pollution
caused by blow-by gases being emitted
from the crankcase. This system supplies
fresh filtered air to the crankcase through
the air intake hose. Inside the crankcase,
the fresh air mixes with blow-by gases,
which then pass through the PCV valve
into the induction system.
2. Evaporative emission controlSystemThe Evaporative Emission Control
System is designed to prevent fuel
vapours from escaping into the atmos-
phere.CanisterFuel vapours generated inside the fuel
tank are absorbed and stored in the
onboard canister. When the engine is
running, the fuel vapours absorbed in the
canister are drawn into the surge tank
through the purge control solenoid valve.Purge Control Solenoid Valve (PCSV)The purge control solenoid valve is con-
trolled by the Engine Control Module
(ECM); when the engine coolant temper-
ature is low during idling, the PCSV clos-
es so that evaporated fuel is not taken
into the engine. After the engine warms-
up during ordinary driving, the PCSV
opens to introduce evaporated fuel to the
engine.
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Maintenance78
7Operating precautions for catalytic
converters (if equipped)
Your vehicle is equipped with a catalytic
converter emission control device.
Therefore, the following precautions
must be observed:
 Use only UNLEADED FUEL for petrol engine.
 Do not operate the vehicle when there are signs of engine malfunction, such
as misfire or a noticeable loss of per-
formance.
 Do not misuse or abuse the engine. Examples of misuse are coasting with
the ignition off and descending steep
grades in gear with the ignition off.
 Do not operate the engine at high idle speed for extended periods (5 minutes
or more).
 Do not modify or tamper with any part of the engine or emission control sys-
tem. We recommend that the system
be inspected by a HYUNDAI autho-
rised repairer.
 Avoid driving with a extremely low fuel level. Running out of fuel cause the
engine to misfire, damaging the cat-
alytic converter.
Failure to observe these precautions
could result in damage to the catalytic
converter and to your vehicle.
Additionally, such actions could void your
warranties.
Diesel Particulate Filter (if equipped)The Diesel Particulate Filter (DPF) sys-
tem removes the soot emitted from the
vehicle.
Unlike a disposable air filter, the DPF
system automatically burns (oxidizes)
and removes the accumulated soot
according to the driving condition. In
other words, the active burning by engine
control system and high exhaust gas
temperature caused by normal/high driv-
ing condition burns and removes the
accumulated soot.
However, if the vehicle continues to be
driven at low speed for long time, the
accumulated soot may not be automati-
cally removed because of low exhaust
gas temperature. In this particular case,
the amount of soot is out of detection
limit, the soot oxidation process by
engine control system may not happen
and the malfunction indicator light may
blink.
When the malfunction indicator light
blinks, it may stop blinking by driving the
vehicle at more than 37 mph (60km/h) or
at more than second gear with 1500 ~
2000 engine rpm for a certain time (for
about 25 minutes).
WARNING
- Fire
 A hot exhaust system can ignite flammable items under your vehi-
cle. Do not park, idle, or drive the
vehicle over or near flammable
objects, such as dry grass, paper,
leaves, etc.
 The exhaust system and catalytic system are very hot whilst the
engine is running or immediately
after the engine is turned off. Keep
away from the exhaust system
and catalytic, you may get burned.
Also, do not remove the heat sink
around the exhaust system, do
not seal the bottom of the vehicle
or do not coat the vehicle for cor-
rosion control. It may present a
fire risk under certain conditions.
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87
Specifications & Consumer information
LubricantVolume Classification
Coolant
Petrol Engine
6.7 l(5.89 Imp. qts.)
Mixture of antifreeze and distilled water
(Ethylene glycol base coolant for aluminium radiator)
Diesel Engine
8.5 l(7.47 Imp. qts.)
Brake/clutch fluid
0.7 ~ 0.8 l
(0.62 ~ 0.70 Imp. qts.)
FMVSS116 DOT-3 or DOT-4
Rear differential oil (4WD) 0.65
l( 0.57 Imp. qts.) HYPOID GEAR OIL API GL-5, SAE 75W/90
(SHELL SPIRAX X or equivalent)
Transfer case oil (4WD) 0.6
l(0.52 Imp. qts.) HYPOID GEAR OIL API GL-5, SAE 75W/90
(SHELL SPIRAX X or equivalent)
Fuel Petrol Engine
58 l(12.7 Imp. gal.)
Refer to “Fuel requirements” in section 1
Diesel Engine
Recommended Engine oil (For Europe)
Supplier Product
Petrol Engine Diesel Engine
Shell HELIX ULTRA AH-E 5W-30
HELIX ULTRA AP 5W-30
HELIX ULTRA 5W-40
*1Refer to the recommended SAE viscosity numbers on 8-8 page.
*2Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel economy by reducing
the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure in everyday driving, but in a year’s
time, they can offer significant cost and energy savings.
*3Diesel Particulate Filter
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