2016 HYUNDAI I800 fuel pump

15
Introduction
Operation in foreign countries
Drivers of vehicles which are to be oper-
ated in foreign countries must satisfy
themselves that:
• The vehicle meets all local regulations
with respect to insurance, specifica-
tions etc..
• The correct types and grades of fuel
are available for satisfactory operation
of the vehicle.
Diesel engine
Diesel fuel
Diesel engines must be operated only on
commercially available diesel fuel that
complies with EN 590 or comparable
standard. (EN stands for "European
Norm"). Do not use marine diesel fuel,
heating oils, or non-approved fuel addi-
tives, these will increase wear and cause
damage to the engine and fuel system.
The use of non-approved fuels and/or
fuel additives will invalidate the New
Vehicle Warranty.
Diesel fuel of above cetane 51 must be
used in HYUNDAI diesel engined vehi-
cles. If two types of diesel fuel are avail-
able, use summer or winter fuel properly
according to the following temperature
conditions.
• Above -5°C (23°F) ... Summer type
diesel fuel.
• Below -5°C (23°F) ... Winter type diesel
fuel.
Watch the fuel gauge very carefully : If
the engine stops due to fuel failure, the
circuits must be completely purged to
permit restarting.
CAUTION
Do not allow petrol or water to enter
the fuel tank. If this happens, the
tank should be completely drained
and the fuel lines must all be
cleaned out to prevent the fuel
pump from becoming contaminat-
ed.
CAUTION- Diesel Fuel
(if equipped with DPF)
It is recommended to use the regu-
lated automotive diesel fuel for
diesel vehicle equipped with the
DPF system.
If you use diesel fuel including high
sulfur (more than 50 ppm sulfur)
and unspecified additives, it can
cause the DPF system to be dam-
aged and white smoke can be emit-
ted.
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Features of your vehicle
52 4
Low brake vacuum pressure warning
(diesel engine only, if equipped)
If the warning light remains on, it may
indicate that the brake vacuum pump has
any problem. Therefore you should avoid
high speed driving or sudden stop, and
you should depress the brake pedal
deeper and harder than usual in braking.
We recommend that the system be serv-
iced by a HYUNDAI authorised repairer.Shift pattern indicator
(if equipped)
The indicator displays to show the auto-
matic transmission shift lever selection.
Manual transmission shift
indicator (if equipped)
This indicator informs you which gear is
desired whilst driving to save fuel.
For example
: Indicates that shifting up to the 3rd
gear is desired (currently the shift
lever is in the 2nd gear).
: Indicates that shifting down to the
3rd gear is desired (currently the
shift lever is in the 4th gear).
✽ NOTICE
When the system is not working proper-
ly, up/down arrow indicator and gear is
not displayed.
Automatic transmission
shift indicator
(if equipped, For Europe)
In the Sports Mode, this indicator informs
which gear is desired whilst driving to
save fuel.
• Shifting up :▲
2, ▲
3, ▲
4, ▲
5*
• Shifting down :
▼1,
▼2,
▼3,
▼4*
* : if equipped
For example
: Indicates that shifting up to the 3rd
gear is desired (currently the shift
lever is in the 2nd or 1st gear).
: Indicates that shifting down to the
3rd gear is desired (currently the
shift lever is in the 4th gear).
When the system is not working proper-
ly, the indicator is not displayed.WARNING
• Continuous braking whilst driv-
ing on steep or long downhill
may cause to descend the vacu-
um level in brake booster for a
time and turn on the warning
light. In this case, shift down the
transmission. If the warning light
illuminate continuously, stop the
vehicle in the safe location and
wait until the warning light goes
off.
• Driving the vehicle with a warn-
ing light on is dangerous. If the
brake warning light remains on,
we recommend that the system
be checked by a HYUNDAI autho-
rised repairer.
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What to do in an emergency
4 6
IF THE ENGINE WILL NOT START
If engine cannot be cranked
1. If your car has an automatic transmis-
sion, be sure the gear selector lever is
in N (Neutral) or P (Park) and the
emergency brake is set.
2. Check the battery terminals and con-
nections to ensure that these are clean
and also tight.
3. If the ignition warning lights dim when
the engine is cranked and the battery
terminals have been checked, a dis-
charged battery is indicated.
4. Do not attempt to push or tow start the
vehicle, refer to "Jump Starting" for
information regarding engine starting
when the battery is discharged.
If engine turns over normally but
does not start
1. Check fuel level.
2. With the ignition switch in the LOCK
position, check all connectors at the
ignition coils and spark plugs.
Reconnect any that may be discon-
nected or loose.
3. Check the fuel line in the engine com-
partment.
4. If the engine still does not start, we
recommend that you call a HYUNDAI
authorised repairer.
WARNING
If the engine refuses to start, no
attempt should be made to push or
tow start the vehicle. Vehicles with
automatic transmission or fuel
injection will not be able to be start-
ed in this manner since no drive is
transmitted through the automatic
transmission whilst the engine is
not running, and in the case of fuel
injected derivatives, the fuel pump
will not operate under tow start
conditions. In addition, if the vehi-
cle is equipped with an exhaust cat-
alyst, damage to the catalyst may
result if the vehicle is tow started.
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75
Maintenance
WARNING- Maintenance
work
• Performing maintenance work on
a vehicle can be dangerous. You
can be seriously injured whilst
performing some maintenance
procedures. If you lack sufficient
knowledge and experience or the
proper tools and equipment to do
the work, we recommend that the
system be servied by a HYUNDAI
authorised repairer.
• Working under the bonnet with
the engine running is dangerous.
It becomes even more dangerous
when you wear jewellery or loose
clothing. These can become
entangled in moving parts and
result in injury. Therefore, if you
must run the engine whilst work-
ing under the bonnet, make cer-
tain that you remove all jewellery
(especially rings, bracelets,
watches, and necklaces) and all
neckties, scarves, and similar
loose clothing before getting
near the engine or cooling fans.
WARNING- Diesel Engine
Never work on injection system
with engine running or within 30
seconds after shutting off engine.
High-pressure pump, rail, injectors
and high-pressure pipes are sub-
ject to high pressure even after the
engine stopped. The fuel jet pro-
duced by fuel leaks may cause seri-
ous injury, if it touches the body.
People using pacemakers should
not move than 30cm closer to the
ECU or wiring harness within the
engine room whilst engine is run-
ning, since the high currents in the
electronic engine control system
produce considerable magnetic
fields.
CAUTION
• Do not put heavy objects or apply
excessive force on top of the
engine cover (if equipped) or fuel
related parts.
• When you inspect the fuel system
(fuel lines and fuel injection
devices), we recommend that you
contact a HYUNDAI authorised
repairer.
• Do not drive long time with the
engine cover (if equipped) removed.
• When checking the engine room,
do not go near fire.
Fuel, washer fluid, etc. are flam-
mable oils that may cause fire.
• Before touching the battery, igni-
tion cables and electrical wiring,
you should disconnect the bat-
tery "-" terminal. You may get an
electric shock from the electric
current.
• When you remove the interior
trim cover with a flat head (-) driv-
er, be careful not to damage the
cover.
• Be careful when you replace and
clean bulbs to avoid burns or
electrical shock.
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79
Maintenance
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the car is being
driven in severe conditions, more fre-
quent oil and filter changes are required.
Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu-
ration and replace if necessary. Drive
belts should be checked periodically for
proper tension and adjusted as neces-
sary.
Fuel filter (cartridge)
A clogged filter can limit the speed at
which the vehicle may be driven, damage
the emission system and cause multiple
issues such as hard starting. If an exces-
sive amount of foreign matter accumu-
lates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks
at the connections. We recommend that
the fuel filter be replaced by a HYUNDAI
authorised repairer.
Fuel lines, fuel hoses and con-
nections
Check the fuel lines, fuel hoses and con-
nections for leakage and damage.
We recommend that the fuel lines, fuel
hoses and connectionsr be replaced by a
HYUNDAI authorised repairer.
WARNING - Diesel only
Never work on injection system
with engine running or within 30
seconds after shutting off engine.
High pressure pump, rail, injectors
and high pressure pipes are sub-
ject to high pressure even after the
engine stopped. The fuel jet pro-
duced by fuel leaks may cause seri-
ous injury, if it touch the body.
People using pacemakers should
not move than 30cm closer to the
ECU or wiring harness within the
engine room whilst engine is run-
ning, since the high currents in the
Common Rail system produce con-
siderable magnetic fields.
CAUTION
In case the fuel filter is clogged due
to not conforming to the mainte-
nance period, the fuel injection
equipment may supply the fuel
insufficiently, which may damage
the fuel injection equipment and
cause the engine to stall at worst
cases.CAUTION
When you are inspecting the belt,
place the ignition switch in the
LOCK/OFF or ACC position.
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Maintenance
50 7
Instrument panel fuse panel
Description Fuse rating Protected component
AUDIO-2 10A Audio, Digital clock, BCM, Power outside mirror switch
C/LIGHTER 20A Cigarette lighter, Front power outlet
S/HEATER DRV 10A Driver seat warmer switch (if equipped)
FOG LAMP REAR 10A Rear fog lamp relay
HEAD LAMP 10A Head lamp High/Low relay
WIPER FRT 25A Front wiper relay, Front wiper motor
BCM 10A BCM, DRL
HEATER 10A Front/Rear blower relay, Front/Rear A/C control module, Condenser fan relay, Electro chromic mirror,
Thermo switch, PTC heater relay(D4CB), EGR solenoid valve(D4BH)
B/UP LAMP 10A Back-up lamp relay, Back-up lamp switch, Transmission range switch
ABS 10A ABS/ESC control module, ESC switch(D4CB)
T/SIGNAL LAMP 10A Hazard switch
AIR BAG 10A SRS control module
MODULE 10A Instrument cluster, BCM, Immobiliser control module(D4BH), A/C relay(D4BH), Generator resister
ECU 10A Vehicle speed sensor, ECM, Air flow sensor(D4CB), Injection pump(D4BH), TCM, Fuel filter warning sensor
START 10A Start relay, Burglar alarm relay
HEATED MIRROR 10A Front A/C control module, Power outside mirror & defogger LH/RH
STOP LAMP 15A Stop lamp switch
RPAS 15A Buzzer, Stop, Signal electronic module
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Maintenance
52 7
Engine compartment main fuse panel
Description Fuse rating Protected component
ALT 150A/200A Fuse(A/CON, FRT DEICER), Fusible link(FRT HTR, RR HTR, RR HTD, C/FAN, F/FILTER, ABS 1/2),
Generator, E/R fuse & relay box RH
B+ 1 50A Fuse(DR LOCK, FRT FOG LP, B/ALARM, Power connector(AUDIO-1, ROOM LP))
B+ 2 30A Fuse(FUEL LID, P/WDW LH/RH, HAZARD), Multipurpose check connector
B+ 3/RAD FAN 5 40A Fuse(STOP LP, BWS), Radiator fan relay(G4KC)
IG 1 40A Ignition switch(ACC, IG1)
IG 2 40A Ignition switch(IG2, START), Start relay
ECU 3 30A/20A Engine control relay
HEATER FRT 40A Front blower relay
REAR HEATED 40A Rear defogger relay
HEATER RR 40A Rear blower relay
ABS 1 40A ABS control module(G4KC)
ABS 2 40A ABS control module(G4KC)
COOLING FAN 1 30A Condenser fan relay 1
COOLING FAN 2 30A Radiator Fan Motor
FUEL HEATER 30A Fuel filter heater relay(DIESEL)
ECU 4/TCU 10A TCM, ECM (Petrol)
HORN 10A Horn relay
HEATER 20A Fuel fired heater control module(D4CB)
FUEL PUMP 15A Fuel pump relay(G4KC)
ALT 10A Generator(D4BH)
H/LAMP HI 15A Head lamp(HIGH) relay, Head lamp(LOW) relay
A/CON 10A A/C relay
DEICER 15A Windscreen defogger relay (if equipped)
TAIL LAMP LH 10A Head lamp LH(Position lamp), Rear combi lamp LH, License lamp LH
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753
Maintenance
Description Fuse rating Protected component
TAIL LAMP RH 10A Head lamp RH(Position lamp), Rear combi lamp RH, License lamp RH
HEAD LAMP LH 10A Head lamp LH
HEAD LAMP RH 10A Head lamp RH
SENSOR 1 10A A/C relay, Condenser fan relay(D4CB), Lambda sensor(D4CB), PTC heater relay #1(D4CB), Stop lamp
switch(D4CB)
SENSOR 2 15A D4CB: Camshaft position sensor, Glow plug relay, EGR actuator, VGT control valve, Immobiliser control module
G4KC: Fuel pump relay, Canister purge solenoid valve, Oil control valve, Crankshaft position sensor,
Oxygen sensor, Immobiliser control module, Idle speed control actuator
IGN COIL 15A Ignition coil #1~#4(G4KC), Condenser(G4KC)
ECU 1 10A ECM(D4CB)
ECU 2 20A ECM(D4CB, G4KC), Injector #1~#4(G4KC)
Engine compartment sub fuse panel (Diesel engine)
Description Fuse rating Protected component
GLOW 80A Glow plug relay
PTC HEATER 1 40A PTC heater relay #1
PTC HEATER 2 40A PTC heater relay #2
PTC HEATER 3 40A PTC heater relay #3
ABS 1 40A ABS/ESC control module
ABS 2 40A ABS/ESC control module
ECU 15A Electronic Control Unit Power
FUEL PUMP 20A Fuel Pump Motor
DCU 1 20A Dosing Control Unit Power 1
DCU 2 20A Dosing Control Unit Power 2
DCU 3 20A Dosing Control Unit Power 3
DCU 60A Dosing Control Unit Main Power
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