2016 Hyundai H-1 (Grand Starex) air condition

Maintenance
8 7
G040100GTQ
NORMAL MAINTENANCE SCHEDULE (EXCEPT FOR EUROPE A2 2.5 DIESEL ENGINE)
Number of months or driving distance, whichever comes first
Months1224364860728496
Miles×1,0001020304050607080
Km×1,000153045607590105120
Drive belts *1
Diesel At first, inspect 80,000 km (50,000 miles) or 48 months
after that, inspect every 20,000 km (12,500 miles) or 12 months
GasolineFor EuropeAt first, inspect 90,000 km (60,000 miles) or 72 months
after that, inspect every 30,000 km (20,000 miles) or 24 months
Except EuropeIIII
Engine oil and
engine oil filter *2
4D56 DieselReplace every 5,000 km (3,000 miles) or 6 months *a
A2 2.5 DieselExcept EuropeReplace every 10,000 km (6,000 miles) or 12 months
Gasoline
For Middle EastReplace every 10,000 km (6,250 miles) or 12 months *b
Except Middle
EastRRRRRRRR
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
1: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).
Inspect and if necessary correct or replace.
*
2: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
*a: Republic of South Africa (If the vehicle is lubricated API CH-4 grade or above) - For every 7,500 km or 6 months, whichever
occurs first : “R”
*
b: Driving in summer season temperature over 40°C (104°F - SAUDI, UAE, OMAN, KUWAIT, BAHRAIN, QATAR, IRAN, YEMEN
ETC) or driving over 170 km/h (106 mile/h) must conform the severe driving condition.

713
Maintenance
NORMAL MAINTENANCE SCHEDULE (EXCEPT FOR EUROPE A2 2.5 DIESEL ENGINE) (CONT.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
9: Rear axle oil should be changed anytime they have been submerged in water.
Number of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 10 20 30 40 50 60 70 80
Km×1,000 15 30 45 60 75 90 105 120
Steering gear rack, linkage and boots I I I I I I I I
Propeller shaft I I I I
Tire (pressure & tread wear) I I I I I I I I
Front suspension ball joints I I I I I I I I
Bolt and nuts on chassis and body I I I I I I I I
Air conditioner refrigerant (if equipped) I I I I I I I I
Air conditioner compressor (if equipped) I I I I I I I I
Climate control air filter (if equipped) R R R R R R R R
Manual transmission fluid (if equipped) I I
Automatic transmission fluid (if equipped) I I
Rear axle oil *
9IIII
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM

Maintenance
14 7
G040100ATQ-EU
NORMAL MAINTENANCE SCHEDULE (FOR EUROPE A2 2.5 DIESEL ENGINE) (CONT.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
1: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped). Inspect and if necessary correct
or replace.
*
2: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip. The engine oil level should be checked regularly and
maintained properly. Operating with an insufficient amount oil can damage the engine, and such damage is not covered by warranty.
*
3: If the recommended oil is not available, replace engine oil and engine oil filter every 20,000 km (12,500 miles) or 12 months.
*4: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or equivalent">. If the diesel fuel
specification doesn't meet the EN590, it must be replaced according to the severe maintenance schedule.
*
5: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel < "EN590 or equivalent">. If the diesel fuel
specification doesn't meet the EN590, it must be replaced more frequently. If there are some important safety matters like fuel flow restriction,
surging, loss of power, hard starting problem etc, replace the fuel filter immediately regardless of maintenance schedule and we recommend
that you consult an authorized HYUNDAI dealer.
Number of months or driving distance, whichever comes first
Months24487296120144168192
Miles×1,00020406080100120140160
Km×1,000306090120150180210240
Drive Belts *1At first, inspect 90,000 km (60,000 miles) or 48 months
after that, inspect every 30,000 km (20,000 miles) or 24 months
Engine oil and engine oil filter *2*3 *4RRRRRRRR
Air cleaner filterIRIRIRIR
Vapor hose and fuel filter capIIII
Vacuum hose (for EGR & throttle body) (if equipped)IIIIIIII
Vacuum pump and vacuum hoseIIIIIIII
Vacuum pump oil hoseIIIIIIII
Fuel Filter Cateridge *5RRRRRRRR
Fuel line hoses and connectionsInspect every 20,000 km (12,500 miles) or 12months
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM

Maintenance
16 7
NORMAL MAINTENANCE SCHEDULE (FOR EUROPE A2 2.5 DIESEL ENGINE)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
8: Rear axle oil should be changed anytime they have been submerged in water.
Number of months or driving distance, whichever comes first
Months24487296120144168192
Miles×1,00020406080100120140160
Km×1,000306090120150180210240
Steering gear rack, linkage and bootsIIIIIIII
Propeller shaftIIIIIIII
Tire (pressure & tread wear)IIIIIIII
Front suspension ball jointsIIIIIIII
Bolt and nuts on chassis and bodyIIIIIIII
Air conditioner refrigerant (if equipped)IIIIIIII
Air conditioner compressor (if equipped)IIIIIIII
Climate control air filter (if equipped)RRRRRRRR
Manual transmission fluid (if equipped)IIII
Automatic transmission fluid (if equipped)IIII
Rear axle oil *8IIII
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM

717
Maintenance
G040200ETQ
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
Maintenance itemMaintenance
operationMaintenance intervalsDriving
condition
Engine oil and
engine oil filter
4D56 DieselREvery 3,000 km (1,850 miles) or 6 monthsA, B, C, F, G, H,
I, J, K, M
A2 2.5
Diesel For Europe REvery 15,000 km (10,000 miles) or 12 months
A, B, C, F, G, H,
I, J, L, MExcept EuropeREvery 5,000 km (3,000 miles) or 6 months
Gasoline
For Middle EastREvery 5,000 km (3,000 miles) or 6 months
Except Middle
EastREvery 7,500 km (5,000 miles) or 6 months
Air cleaner filterRReplace more frequently
depending on the conditionC, E
Engine timing belt4D56 Diesel REvery 60,000 km (40,000 miles) or 48 monthsD, E, F, G
Manual transmission fluid (if equipped)REvery 120,000 km (80,000 miles)C, D, E, G,
H, I, L
Automatic transmission fluid
(if equipped)For Europe REvery 90,000 km (60,000 miles)A, C, D, E, F, G,
H, I, L
Except EuropeREvery 100,000 km (62,000 miles)
Rear axle oil
4D56 Diesel / GasolineREvery 90,000 km (60,000 miles)
C, E, G, H, I, LA2 2.5 Diesel IEvery 20,000 km (12,500 miles) or 12 months

Maintenance
18 7
Severe driving conditions
A : Repeated short distance driving
B : Extensive idling
C : Driving in dusty, rough roads
D : Driving in areas using salt or other corrosive
materials or in very cold weather
E : Driving in sandy areas
F : More than 50 % driving in heavy city traffic during hot
weather above 32°C (90°F)G : Driving on uphill, downhill or mountain roads
H : Towing a trailer or using a camper on roof rack
(if equipped)
I : Driving for patrol car, taxi, commercial car or vehicle towing
J : Driving in very cold weather
K : Driving over 140 km/h (87 mile/h)
L : Driving over 170 km/h (106 mile/h)
M : Frequently driving in stop - and - go conditions
Maintenance itemMaintenance
operationMaintenance intervalsDriving condi-
tion
Steering gear rack, linkage and bootsIInspect more frequently
depending on the conditionC, D, E, F, G
Propeller shaft
4D56 Diesel / GasolineIEvery 15,000 km (10,000 miles) or 12 months
C, EA2 2.5 Diesel IEvery 20,000 km (12,500 miles) or 12 months
Front suspension ball jointsIInspect more frequently
depending on the conditionC, D, E, F, G
Disc brakes and pads, calipers and rotorsIInspect more frequently
depending on the conditionC, D, E, G, H
Parking brakeIInspect more frequently
depending on the conditionC, D, G, H
Climate control air filter (if equipped)RReplace more frequently
depending on the conditionC, E, G

721
Maintenance
G051500AUN
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately.
G051600AUN
Brake fluid
Check brake fluid level in the brake fluid
reservoir. The level should be between
“MIN” and “MAX” marks on the side of
the reservoir. Use only hydraulic brake
fluid conforming to DOT 3 or DOT 4
specification.
G051700ATQ
Parking brake
Inspect the parking brake system includ-
ing the parking brake lever and cables.
G051900AGD
Brake discs, pads, calipers and
rotors
Check the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.
For more information on checking the
pads or lining wear limit, refer to the
HYUNDAI web site.
(http://brakeman
ual.hmc.co.kr)
G052100AUN
Suspension mounting bolts
Check the suspension connections for
looseness or damage. Retighten to the
specified torque.
G052200AUN
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine off,
check for excessive free-play in the
steering wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.
G052300AEN
Power steering pump, belt and
hoses
Check the power steering pump and
hoses for leakage and damage. Replace
any damaged or leaking parts immedi-
ately. Inspect the power steering belt (or
drive belt) for evidence of cuts, cracks,
excessive wear, oiliness and proper ten-
sion. Replace or adjust it if necessary.
G052500AUN
Air conditioning refrigerant
(if equipped)
Check the air conditioning lines and con-
nections for leakage and damage.

Maintenance
26 7
BRAKE/CLUTCH FLUID (IF EQUIPPED)
Checking the brake/clutch fluid
level
Check the fluid level in the reservoir peri-
odically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir. Before removing the
reservoir cap and adding brake/ clutch
fluid, clean the area around the reservoir
cap thoroughly to prevent brake/clutch
fluid contamination. If the level is low, add
fluid to the MAX level. The level will fall
with accumulated mileage. This is a nor-
mal condition associated with the wear of
the brake linings. If the fluid level is
excessively low, we recommend that the
system be checked by an authorized
HYUNDAI dealer.
Use only the specified brake/clutch fluid.
(Refer to “Recommended lubricants and
capacities” in section 8.)
Never mix different types of fluid.
✽NOTICE
Before removing the brake/clutch filter
cap, read the warning on the cap.
OTQ074006
WARNING- Loss of
brake/clutch fluid
In the event the brake/clutch sys-
tem requires frequent additions of
fluid, we recommend that the sys-
tem be inspected by an authorized
HYUNDAI dealer.
WARNING- Brake/ clutch
fluid
When changing and adding brake/
clutch fluid, handle it carefully. Do
not let it come in contact with your
eyes. If brake/ clutch fluid should
come in contact with your eyes,
immediately flush them with a large
quantity of fresh tap water. Have
your eyes examined by a doctor as
soon as possible.
CAUTION
Do not allow brake/clutch fluid to
contact the vehicle's body paint, as
paint damage will result. Brake/clutch
fluid, which has been exposed to
open air for an extended time should
never be used as its quality cannot be
guaranteed. It should be disposed of
properly. Don't put in the wrong kind
of fluid. A few drops of mineral-based
oil, such as engine oil, in your brake/
clutch system can damage brake/
clutch system parts.
WARNING
Clean filler cap before removing.
Use only DOT3 or DOT4 brake/clutch
fluid from a sealed container.