Opening and Closing the Hood..............207
Under Hood Overview - 3.5L..................209
Under Hood Overview - 3.7L....................210
Under Hood Overview - 3.2L Power
Stroke Diesel................................................211
Engine Oil Dipstick - 3.5L...........................212
Engine Oil Dipstick - 3.7L............................212
Engine Oil Dipstick - 3.2L Power Stroke Diesel.............................................................212
Engine Oil Check...........................................212
Changing the Engine Oil and Oil Filter...............................................................213
Oil Change Indicator Reset.......................214
Engine Coolant Check
................................214
Automatic Transmission Fluid Check.............................................................217
Brake Fluid Check.........................................218
Power Steering Fluid Check......................218
Washer Fluid Check
.....................................218
Draining the Fuel Filter Water Trap........218
Fuel Filter - Gasoline
..................................220
Changing the 12V Battery
..........................221
Checking the Wiper Blades......................223
Changing the Wiper Blades.....................223
Adjusting the Headlamps
.........................223
Removing a Headlamp
..............................225
Changing a Bulb...........................................225
Bulb Specification Chart
..........................230
Changing the Engine Air Filter.................232
Vehicle Care
Cleaning Products
.......................................234
Cleaning the Exterior..................................234
Waxing.............................................................235
Cleaning the Engine....................................235
Cleaning the Windows and Wiper Blades..........................................................236
Cleaning the Interior...................................236
Cleaning the Instrument Panel and Instrument Cluster Lens........................237
Repairing Minor Paint Damage...............237 Cleaning the Alloy Wheels
........................237
Vehicle Storage
............................................238
Wheels and Tires
General Information
....................................241
Tire Care
..........................................................242
Using Winter Tires.......................................259
Using Snow Chains.....................................259
Tire Pressure Monitoring System..........260
Changing a Road Wheel...........................264
Technical Specifications............................272
Capacities and Specific- ations
Engine Specifications - 3.5L....................274
Engine Specifications - 3.7L
.....................274
Engine Specifications - 3.2L Power Stroke Diesel..............................................275
Motorcraft Parts - 3.5L..............................276
Motorcraft Parts - 3.7L
................................277
Motorcraft Parts - 3.2L Power Stroke Diesel............................................................278
Vehicle Identification Number................279
Vehicle Certification Label.......................280
Transmission Code Designation............280
Capacities and Specifications - 3.5L.....281
Capacities and Specifications - 3.7L.....285
Capacities and Specifications - 3.2L Power Stroke Diesel...............................289
Audio System
General Information
...................................294
Audio Unit - Vehicles With: AM/FM......295
Audio Unit - Vehicles With: Premium AM/ FM/CD.........................................................298
Audio Unit - Vehicles With: AM/FM/CD/ SYNC...........................................................300
Audio Unit - Vehicles With: AM/FM/CD/ SYNC/Satellite Radio............................302
Digital Radio
..................................................303
Satellite Radio
..............................................306
4
Transit (TTH) Canada/United States of America, enUSA, First Printing Table of Contents
UNDER HOOD OVERVIEW - 3.5L
Air cleaner. See Changing the Engine Air Filter (page 232).
A
Engine oil dipstick *
. See
Engine Oil Dipstick (page 212).
B
Brake fluid reservoir *
. See
Brake Fluid Check (page 218).
C
Engine coolant reservoir *
. See
Engine Oil Check (page 212).
D
Engine compartment fuse box. See
Fuses (page 193).
E
Engine oil filler cap *
. See
Engine Oil Check (page 212).
F
Power steering fluid reservoir *
. See
Power Steering Fluid Check (page 218).
G
Washer fluid reservoir *
. See
Washer Fluid Check (page 218).
H
* The filler caps and the engine oil dipstick are colored for easy identification.
209
Transit (TTH) Canada/United States of America, enUSA, First Printing MaintenanceE174601
ACD
EGH
B
F
UNDER HOOD OVERVIEW - 3.7L
Air cleaner. See Changing the Engine Air Filter (page 232).
A
Engine oil dipstick *
. See
Engine Oil Dipstick (page 212).
B
Brake fluid reservoir *
. See
Brake Fluid Check (page 218).
C
Engine coolant reservoir *
. See
Engine Oil Check (page 212).
D
Engine compartment fuse box. See
Fuses (page 193).
E
Engine oil filler cap *
. See
Engine Oil Check (page 212).
F
Power steering fluid reservoir *
. See
Power Steering Fluid Check (page 218).
G
Washer fluid reservoir *
. See
Washer Fluid Check (page 218).
H
* The filler caps and the engine oil dipstick are colored for easy identification.
210
Transit (TTH) Canada/United States of America, enUSA, First Printing MaintenanceE174602
ACD
EGH
B
F
UNDER HOOD OVERVIEW - 3.2L POWER STROKE DIESEL
Air cleaner. See Changing the Engine Air Filter (page 232).
A
Engine oil dipstick *
. See
Engine Oil Dipstick (page 212).
B
Engine oil filler cap *
. See
Engine Oil Check (page 212).
C
Brake and clutch fluid reservoir *
. See
Brake Fluid Check (page 218).
D
Engine coolant reservoir *
. See
Engine Coolant Check (page 214).
E
Engine compartment fuse box. See
Fuses (page 193).
F
Power steering fluid reservoir *
. See
Power Steering Fluid Check (page 218).
G
Washer fluid reservoir *
. See
Washer Fluid Check (page 218).
H
* The filler caps and the engine oil dipstick are colored for easy identification.
211
Transit (TTH) Canada/United States of America, enUSA, First Printing MaintenanceE174603
ABCDE
FGH
ENGINE OIL DIPSTICK - 3.5L
Minimum
A
Maximum
B
ENGINE OIL DIPSTICK - 3.7L Minimum
A
Maximum
B ENGINE OIL DIPSTICK - 3.2L
POWER STROKE DIESEL Minimum
A
Maximum
B
ENGINE OIL CHECK
1. Make sure that your vehicle is on level ground.
2. Switch off the engine and wait 10 minutes for the oil to drain into the oil
pan.
3. Remove the dipstick and wipe it with a clean, lint free cloth. Replace the
dipstick and remove it again to check
the oil level.
If the oil level is at the minimum mark, add
oil immediately. See Capacities and
Specifications (page 274).
Note: Check the oil level before starting the
engine.
Note: Make sure that the oil level is
between the minimum and the maximum
marks.
Note: Do not use oil additives or other
engine treatments. Under certain conditions,
they could damage the engine.
Note: The oil consumption of new engines
reaches its normal level after approximately
3,000 mi (5,000 km)
.
212
Transit (TTH) Canada/United States of America, enUSA, First Printing MaintenanceE174604
AB E174604
AB E71362
AB
CAPACITIES AND
SPECIFICATIONS - 3.5L WARNING
The air conditioning refrigerant
system contains refrigerant R-134a
under high pressure. Opening the air
conditioning refrigerant system can cause
personal injury. Have the air conditioning
refrigerant system serviced only by
qualified personnel. Capacities
Capacity
Item
5.9 qt (5.6 L)
Engine lubrication system - including the oil filter
5.4 qt (5.1 L)
Engine lubrication system - excluding the oil filter
1 qt (0.9 L)
Engine oil top-up - raise the level on the dipstick
from minimum to maximum
16.4 qt (15.5 L)
Engine cooling system, vehicles with an auxiliary
heater 1
14.9 qt (14.1 L)
Engine cooling system, vehicles without an auxiliary
heater 1
13.1 qt (12.4 L)
Automatic transmission 2, 3
2.9 qt (2.72 L)
Rear axle fluid (limited slip) 4
3.0 qt (2.84 L)
Rear axle fluid (conventional)
4.0 fl oz (118 ml)
Rear axle friction modifier
25.1 gal (95 L)
Fuel tank
4.8 qt (4.5 L)
Windshield and rear window washer system -
including headlamp washer
2.62 lb (1.19 kg)
A/C Refrigerant, vehicles with rear heating, ventila-
tion and air conditioning
1.76 lb (0.8 kg)
A/C Refrigerant, vehicles without rear heating,
ventilation and air conditioning
281
Transit (TTH) Canada/United States of America, enUSA, First Printing Capacities and Specifications
•
Reduced fuel economy.
• Degraded brake performance. CAPACITIES AND
SPECIFICATIONS - 3.7L WARNING
The air conditioning refrigerant
system contains refrigerant R-134a
under high pressure. Opening the air
conditioning refrigerant system can cause
personal injury. Have the air conditioning
refrigerant system serviced only by
qualified personnel. Capacities
Capacity
Item
6 qt (5.7 L)
Engine lubrication system – including the oil filter
5.5 qt (5.2 L)
Engine lubrication system – excluding the oil filter
1 qt (0.9 L)
Engine oil top-up – raise the level on the dipstick
from minimum to maximum
16.4 qt (15.5 L)
Engine cooling system, vehicles with an auxiliary
heater 1
14.9 qt (14.1 L)
Engine cooling system, vehicles without an auxiliary
heater 1
13.1 qt (12.4 L)
Automatic transmission 2, 3
2.9 qt (2.72 L)
Rear axle fluid (limited slip) 4
3.0 qt (2.84 L)
Rear axle fluid (conventional)
4.0 fl oz (118 ml)
Rear axle friction modifier
25.1 gal (95 L)
Fuel tank
4.8 qt (4.5 L)
Windshield and rear window washer system –
including headlamp washer
2.62 lb (1.19 kg)
A/C Refrigerant, vehicles with rear heating, ventila-
tion and air conditioning
1.76 lb (0.8 kg)
A/C Refrigerant, vehicles without rear heating,
ventilation and air conditioning
285
Transit (TTH) Canada/United States of America, enUSA, First Printing Capacities and Specifications
•
Reduced fuel economy.
• Degraded brake performance. CAPACITIES AND
SPECIFICATIONS - 3.2L
POWER STROKE DIESEL WARNING
The air conditioning refrigerant
system contains refrigerant R-134a
under high pressure. Opening the air
conditioning refrigerant system can cause
personal injury. Have the air conditioning
refrigerant system serviced only by
qualified personnel. Capacities
Capacity
Item
12.0 qt (11.4 L)
Engine lubrication system — including the oil filter
11.6 qt (11 L)
Engine lubrication system — excluding the oil filter
2.6 qt (2.5 L)
Engine oil top-up — raise the level on the dipstick
from minimum to maximum
15.3 qt (14.5 L)
Engine cooling system, vehicles with an auxiliary
heater 1
13.9 qt (13.2 L)
Engine cooling system, vehicles without an auxiliary
heater 1
13.1 qt (12.4 L)
Automatic transmission fluid 2, 3
2.9 qt (2.72 L)
Rear axle fluid (limited slip) 4
3.0 qt (2.84 L)
Rear axle fluid (conventional)
4.0 fl oz (118 ml)
Rear axle friction modifier
25.1 gal (95 L)
Fuel tank
5.5 gal (21 L)
Diesel exhaust fluid
4.8 qt (4.5 L)
Windshield and rear window washer system —
including headlamp washer
2.62 lb (1.19 kg)
A/C Refrigerant, vehicles with rear heating, ventila-
tion and air conditioning
289
Transit (TTH) Canada/United States of America, enUSA, First Printing Capacities and Specifications