Opening and Closing the Hood..............207
Under Hood Overview - 3.5L..................209
Under Hood Overview - 3.7L....................210
Under Hood Overview - 3.2L Power
Stroke Diesel................................................211
Engine Oil Dipstick - 3.5L...........................212
Engine Oil Dipstick - 3.7L............................212
Engine Oil Dipstick - 3.2L Power Stroke Diesel.............................................................212
Engine Oil Check...........................................212
Changing the Engine Oil and Oil Filter...............................................................213
Oil Change Indicator Reset.......................214
Engine Coolant Check
................................214
Automatic Transmission Fluid Check.............................................................217
Brake Fluid Check.........................................218
Power Steering Fluid Check......................218
Washer Fluid Check
.....................................218
Draining the Fuel Filter Water Trap........218
Fuel Filter - Gasoline
..................................220
Changing the 12V Battery
..........................221
Checking the Wiper Blades......................223
Changing the Wiper Blades.....................223
Adjusting the Headlamps
.........................223
Removing a Headlamp
..............................225
Changing a Bulb...........................................225
Bulb Specification Chart
..........................230
Changing the Engine Air Filter.................232
Vehicle Care
Cleaning Products
.......................................234
Cleaning the Exterior..................................234
Waxing.............................................................235
Cleaning the Engine....................................235
Cleaning the Windows and Wiper Blades..........................................................236
Cleaning the Interior...................................236
Cleaning the Instrument Panel and Instrument Cluster Lens........................237
Repairing Minor Paint Damage...............237 Cleaning the Alloy Wheels
........................237
Vehicle Storage
............................................238
Wheels and Tires
General Information
....................................241
Tire Care
..........................................................242
Using Winter Tires.......................................259
Using Snow Chains.....................................259
Tire Pressure Monitoring System..........260
Changing a Road Wheel...........................264
Technical Specifications............................272
Capacities and Specific- ations
Engine Specifications - 3.5L....................274
Engine Specifications - 3.7L
.....................274
Engine Specifications - 3.2L Power Stroke Diesel..............................................275
Motorcraft Parts - 3.5L..............................276
Motorcraft Parts - 3.7L
................................277
Motorcraft Parts - 3.2L Power Stroke Diesel............................................................278
Vehicle Identification Number................279
Vehicle Certification Label.......................280
Transmission Code Designation............280
Capacities and Specifications - 3.5L.....281
Capacities and Specifications - 3.7L.....285
Capacities and Specifications - 3.2L Power Stroke Diesel...............................289
Audio System
General Information
...................................294
Audio Unit - Vehicles With: AM/FM......295
Audio Unit - Vehicles With: Premium AM/ FM/CD.........................................................298
Audio Unit - Vehicles With: AM/FM/CD/ SYNC...........................................................300
Audio Unit - Vehicles With: AM/FM/CD/ SYNC/Satellite Radio............................302
Digital Radio
..................................................303
Satellite Radio
..............................................306
4
Transit (TTH) Canada/United States of America, enUSA, First Printing Table of Contents
Avoid smoking, flames or sparks
Battery
Battery acid
Brake fluid - non petroleum
based
Brake system
Cabin air filter
Check fuel cap
Child safety door lock or unlock
Child seat lower anchor
Child seat tether anchor
Cruise control
Do not open when hot
Engine air filter
Engine coolant
Engine coolant temperature Engine oil
Explosive gas
Fan warning
Fasten seatbelt
Front airbag
Front fog lamps
Fuel pump reset
Fuse compartment
Hazard warning flashers
Heated rear window
Heated windshield
Interior luggage compartment
release
Jack
Keep out of reach of children
Lighting control
8
Transit (TTH) Canada/United States of America, enUSA, First Printing Introduction E71340 E161353
High Beam
It will illuminate when you switch
the headlamp high beam on. It
will flash when you use the
headlamp flasher.
Lane Departure It will illuminate when you switch
the system off.
It will illuminate when the
system is not available and may indicate
a system malfunction. Have your vehicle
checked by an authorized dealer.
Low Fuel Level If it illuminates when you are
driving, refuel as soon as
possible.
Low Tire Pressure Warning It will illuminate if the tire
pressure in one or more tires is
below the correct pressure. See
Tire Pressure Monitoring System (page
260).
Message Center Warning It will illuminate when a new
message is stored in the
information display. It will be red
or amber in color depending on the severity
of the message and will remain on until the
cause of the message has been rectified.
See
Information Messages (page 87).
Oil Pressure WARNING
If it illuminates when you are driving
do not continue your journey, even if
the oil level is correct. Have your
vehicle checked by an authorized dealer. If it stays on after starting the
engine or illuminates when you
are driving, this indicates a
malfunction. Stop your vehicle as soon as
it is safe to do so and switch the engine off.
Check the engine oil level. See Engine Oil
Check
(page 212).
Park Lamp It will illuminate when you switch
the headlamp low beam or the
side and tail lamps on.
Seatbelt Reminder It will illuminate and a chime will
sound to remind you to fasten
your seatbelt. See
Seatbelt
Reminder (page 34).
Stability Control It will illuminate for a short
period of time when you switch
the ignition on. If it illuminates
when you are driving, this indicates a
malfunction. During a malfunction, the
system turns off. Have your vehicle
checked by an authorized dealer as soon
as possible.
Note: While driving, it flashes when the
system is operating.
Stability Control Off It will illuminate when you switch
the system off. It will go out
when you switch the system
back on or when you switch the ignition
off.
Transmission Tow/Haul It will illuminate when you switch
the system on. See
Automatic
Transmission (page 136).
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Transit (TTH) Canada/United States of America, enUSA, First Printing Instrument Cluster E138639 E161509
Engine
Description and Action
Message
The system has detected a fault that requires service.
Engine fault Service now
Stop your vehicle as soon as it is safe to do so, allow the
engine to cool and then check the coolant level. If the warning
remains on when you have checked the coolant level, the
system has detected a fault that requires service. See Engine
Coolant Check (page 214).
High engine temperature
Stop safely
Lighting Description and Action
Message
Indicates that a brake lamp bulb has burned out. See Main-
tenance
(page 207).
Brake lamp Bulb fault
Indicates that a low beam headlamp bulb has burned out.
See
Maintenance (page 207).
Low beam Bulb fault
The system has detected a fault that requires service.
Headlamp fault Service
required
Maintenance Description and Action
Message
The engine oil has exceeded the service time or distance limit.
Renew the engine oil and oil filter as soon as possible. See
Engine Oil Check
(page 212).
Oil change required
The system has detected a fault that requires service. See
Brake Fluid Check
(page 218).
Brake fluid level low
Service now
Refill the washer fluid reservoir as soon as possible. See
Washer Fluid Check
(page 218).
Washer fluid level low
Parking Aid Description and Action
Message
The system has detected a fault that requires service. See
Parking Aid
(page 146).
Parking aid fault Service
required
90
Transit (TTH) Canada/United States of America, enUSA, First Printing Information Displays
Fuel Requirements - Choosing The
Right Fuel: Vehicles Operated
Where Ultra-Low Sulfur Diesel Fuel
Is Not Required
Use only a diesel engine configured for use
with high sulfur diesel fuel in markets with
diesel fuel that has sulfur content greater
than 15 ppm. Using low sulfur diesel fuel
(16–500 ppm) or high sulfur diesel fuel
(greater than 500 ppm) in a diesel engine
designed to use only ultra-low sulfur diesel
fuel may result in damage to engine
emission control devices and the
after-treatment system, potentially
rendering your vehicle inoperable.
For the engine to operate reliably on low
sulfur or high sulfur diesel fuel, the engine
must be a factory built high sulfur engine
(available as a dealer order option for
select markets) or an ultra-low sulfur
diesel fuel configured engine that has been
retrofitted for high sulfur diesel fuel using
Ford Motor Company dealer service parts.
Failure to use retrofit components other
than those available through your
authorized dealer will result in coolant
system damage, engine overheating,
selective catalyst reduction system or
diesel particulate filter damage and
possible base engine damage.
Vehicles with engines configured for use
with high sulfur diesel fuel are only
available for sale in countries where
ultra-low sulfur diesel fuel is generally not
available or mandated by the government.
Vehicles originally sold in a ultra-low sulfur
diesel fuel market that are subsequently
exported to non ultra-low sulfur diesel fuel
markets will need to be retrofitted (at the
customer
’s expense using Ford authorized
dealer service parts) in order to be reliably
operated on non ultra-low sulfur diesel
fuel. Biodiesel
You may operate your vehicle on diesel
fuels containing up to 20% biodiesel, also
known as B20.
Biodiesel fuel is a chemically converted
product from renewable fuel sources, such
as vegetable oils, animal fats and waste
cooking greases.
To help achieve acceptable engine
performance and durability when using
biodiesel in your vehicle:
•
Confirm the biodiesel content of the
fuel to be B20 (20% biodiesel) or less
by checking the label on the fuel pump.
• Only use biodiesel fuel of good quality
that complies with applicable industry
standards ASTM D975 for diesel and
ASTM D7467 for B6-B20 blends.
• Follow the recommended service
maintenance intervals. See Normal
Scheduled Maintenance (page 366).
• Do not store biodiesel fuel in the fuel
tank for more than one month.
• Do not use raw oils, fats or waste
cooking greases.
System Messages Action and Description
Message
Consider changing brands
or reducing biodiesel
content if you have cold
temperature fuel gelling
issues or this message
frequently appears.
Fuel Pres-
sure Low
Use of biodiesel in concentrations greater
than 20% may cause damage to your
vehicle, including engine and/or exhaust
after-treatment hardware (exhaust
catalyst and particulate filter) failures.
When using biodiesel in concentrations
greater than 20%, this can also cause fuel
116
Transit (TTH) Canada/United States of America, enUSA, First Printing Fuel and Refueling
Tampering with emissions
control systems (including
related sensors and the Diesel
Exhaust Fluid (DEF) injection system) can
result in reduced engine power and the
illumination of the service engine soon
light.
Tampering With a Noise Control
System
Federal law prohibits the following acts:
• The removal or rendering inoperative
by any person other than for purposes
of maintenance, repair or replacement
of any device or element of design
incorporated into any new vehicle for
the purpose of noise control prior to its
sale or delivery to the ultimate
purchaser or while it is in use
• The use of the vehicle after such device
or element of design has been removed
or rendered inoperative by any person.
The U.S. Environmental Protection Agency
may presume to constitute tampering as
follows:
• Removal of hood blanket, fender apron
absorbers, fender apron barriers,
underbody noise shields or acoustically
absorptive material.
• Tampering or rendering inoperative the
engine speed governor, to allow engine
speed to exceed manufacturer ’s
specifications.
The complexity of the diesel engine makes
it so you are not encouraged to carry-out
maintenance other than the services
described in this Owner's Manual. If the engine does not start, runs rough,
experiences a decrease in engine
performance, experiences excess fuel
consumption or produces excessive
exhaust smoke, check for the following:
•
A plugged or disconnected air inlet
system hose.
• A plugged engine air filter element.
• Water in the fuel filter and water
separator.
• A clogged fuel filter.
• Contaminated fuel.
• Air in the fuel system, due to loose
connections.
• An open or pinched sensor hose.
• Incorrect engine oil level.
• Incorrect fuel for climatic conditions.
• Incorrect engine oil viscosity for
climactic conditions.
Note: If these checks do not help you
correct the concern, have your vehicle
checked by an authorized dealer.
Noise Emissions Warranty,
Prohibited Tampering Acts and
Maintenance
On January 1, 1978, Federal regulation
became effective governing the noise
emission on trucks over 10,000 lbs. (4,536
kg) GVWR (Gross Vehicle Weight Rating).
The preceding statements concerning
prohibited tampering acts and
maintenance, and the noise warranty
found in the Warranty Guide, are
applicable to complete chassis cabs over
10,000 lbs. (4,536 kg) GVWR.
135
Transit (TTH) Canada/United States of America, enUSA, First Printing Fuel and Refueling
BREAKING-IN
You need to break in new tires for
approximately 300 miles (480
kilometers). During this time, your vehicle
may exhibit some unusual driving
characteristics. The engine also needs to
break in. Avoid hard accelerations and
driving too fast for the first 1000 miles
(1600 kilometers). If possible, avoid
carrying heavy loads up steep grades
during the break-in period.
REDUCED ENGINE
PERFORMANCE
WARNING
Continued operation will increase the
engine temperature and cause the
engine to shut down completely.
If the engine coolant temperature gauge
needle moves to the upper limit position,
the engine is overheating. See Gauges
(page 76).
You must only drive your vehicle for a short
distance if the engine overheats. The
distance you can travel depends on
ambient temperature, vehicle load and
terrain. The engine will continue to operate
with limited power for a short time.
If the engine temperature continues to rise,
the fuel supply to the engine will reduce.
The air conditioning will switch off and the
engine cooling fan will operate continually.
1. Reduce your speed gradually and stop
your vehicle as soon as it is safe to do
so.
2. Switch the engine off immediately to prevent severe engine damage.
3. Wait for the engine to cool down.
4. Check the coolant level. See
Engine
Coolant Check (page 214). 5. Have your vehicle checked by an
authorized dealer as soon as possible.
ECONOMICAL DRIVING
Fuel economy is affected by several things
such as how you drive, the conditions you
drive under and how you maintain your
vehicle.
There are some things to keep in mind that
may improve your fuel economy:
• Accelerate and slow down in a smooth,
moderate fashion.
• Drive at steady speeds.
• Anticipate stops; slowing down may
eliminate the need to stop.
• Combine errands and minimize
stop-and-go driving(When running
errands, go to the furthest destination
first and then work your way back
home).
• Close the windows for high-speed
driving.
• Drive at reasonable speeds.
• Keep the tires properly inflated and use
only the recommended size.
• Use the recommended engine oil.
• Perform all regularly scheduled
maintenance.
There are also some things you may want
to avoid doing because they reduce your
fuel economy:
• Avoid sudden or hard accelerations.
• Avoid revving the engine before turning
off the car.
• Avoid long idle periods.
• Do not warm up your vehicle on cold
mornings.
• Reduce the use of air conditioning and
heat.
• Avoid using speed control in hilly
terrain.
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Transit (TTH) Canada/United States of America, enUSA, First Printing Driving Hints
UNDER HOOD OVERVIEW - 3.5L
Air cleaner. See Changing the Engine Air Filter (page 232).
A
Engine oil dipstick *
. See
Engine Oil Dipstick (page 212).
B
Brake fluid reservoir *
. See
Brake Fluid Check (page 218).
C
Engine coolant reservoir *
. See
Engine Oil Check (page 212).
D
Engine compartment fuse box. See
Fuses (page 193).
E
Engine oil filler cap *
. See
Engine Oil Check (page 212).
F
Power steering fluid reservoir *
. See
Power Steering Fluid Check (page 218).
G
Washer fluid reservoir *
. See
Washer Fluid Check (page 218).
H
* The filler caps and the engine oil dipstick are colored for easy identification.
209
Transit (TTH) Canada/United States of America, enUSA, First Printing MaintenanceE174601
ACD
EGH
B
F