2016 FORD TRANSIT brakes

The controller shows gain setting, output bar graph and the trailer connectivity
status in the information display as follows:
Action and Description
Message
Displays the current gain setting during a given ignition cycle
and when adjusting the gain setting. This also displays if you
use the manual control lever or make gain adjustments with
no trailer connected.
Trailer Brake
Gain:
No Trailer
Displays when you press your vehicle's brake pedal, or upon
use of the manual control lever. Bar indicators illuminate in
the information display to indicate the amount of power going
to the trailer brakes relative to the brake pedal or manual
control input. One bar indicates the least amount of output;
six bars indicate maximum output.
Trailer Brake
Gain:
Output:
Displays when the system senses a correct trailer wiring
connection during a given ignition cycle. For example a trailer
with electric trailer brakes.
Trailer Connected
Displays when the system senses a trailer connection and
then a disconnection, either intentional or unintentional,
during a given ignition cycle, this is accompanied by a single
audible tone. It also displays if a vehicle or trailer-wiring fault
occurs causing the trailer to appear disconnected. This
message can also display if you use the manual control lever
without a trailer connected.
Trailer Disconnected
Procedure for Adjusting the Gain Setting
The gain setting sets the trailer brake
controller for the specific towing condition.
You should change the setting as towing
conditions change. Changes to towing
conditions include trailer load, vehicle load,
road conditions and weather.
The gain should be set to provide the
maximum trailer braking assistance while
making sure the trailer wheels do not lock
when using the brakes. Locked trailer
wheels may lead to trailer instability.
Note: Only carry out this procedure in a
traffic-free environment at speeds of
approximately 20-25 mph (30-40 km/h). 1.
Make sure the trailer brakes are in good
working condition, functioning normally
and correctly adjusted. See a trailer
dealer if necessary.
2. Hook up the trailer and make the electrical connections according to the
trailer manufacturer's instructions.
3. Use the gain adjustment + and -
buttons to increase or decrease the
gain setting to the desired starting
point. A gain setting of six is a good
starting point for heavier loads.
4. In a traffic-free environment, tow the trailer on a dry, level surface at a speed
of 20-25 mph (30-40 km/h) and slide
the manual control lever completely.
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5. If the trailer wheels lock, indicated by
squealing tires, reduce the gain setting.
If the trailer wheels turn freely, increase
the gain setting. Repeat steps four and
five until the gain setting is at a point just below trailer wheel lock. If towing
a heavier trailer, trailer wheel lock may
not be attainable even with the
maximum gain setting of 10.
System Warning Messages Action and Description
Message
Displays in response to faults sensed by the trailer brake
controller, accompanied by a single tone. If this message
appears, contact an authorized dealer as soon as possible
for diagnosis and repair. The controller may still function, but
performance may be degraded.
Trailer Brake Module
Fault
Displays when there is a short circuit on the electric brake
output wire. If the message displays, accompanied by a single
tone, with no trailer connected, the problem is with your
vehicle wiring between the trailer brake controller and the 7-
pin connector. If the message only displays with a trailer
connected, the problem is with the trailer wiring. Consult a
trailer dealer for assistance. This can be a short to ground,
for example a chaffed wire, short to voltage, for example a
pulled pin on trailer emergency breakaway battery or the
trailer brakes may be drawing too much current.
Wiring Fault on Trailer
Note: An authorized dealer can diagnose the trailer brake controller to determine exactly
which trailer fault has occurred. However, the Ford Warranty does not cover this diagnosis
if the fault is with the trailer.
Points to Remember
• Do not attempt removal of the trailer
brake controller without consulting the
Workshop Manual. Damage to the unit
may result.
• Adjust gain setting before using the
trailer brake controller for the first time.
• Adjust gain setting, using the procedure
above, whenever road, weather and
trailer or vehicle loading conditions
change from when the gain was initially
set. •
Only use the manual control lever for
correct adjustment of the gain during
trailer setup. Misuse, such as
application during trailer sway, could
cause instability of trailer or tow
vehicle.
• Avoid towing in adverse weather
conditions. The trailer brake controller
does not provide anti-lock control of
the trailer wheels. Trailer wheels can
lock up on slippery surfaces, resulting
in instability of trailer or tow vehicle.
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•
The trailer brake controller is fitted with
a feature that reduces output at vehicle
speeds below 11 mph (18 km/h) so
trailer and vehicle braking is not jerky
or harsh. This feature is only available
when applying the brakes using your
vehicle's brake pedal, not the
controller.
• The controller interacts with the brake
control system and powertrain control
system of your vehicle to provide the
best performance on different road
conditions.
• Your vehicle's brake system and the
trailer brake system work
independently of each other. Changing
the gain setting on the controller does
not affect the operation of your
vehicle's brake system whether you
attach a trailer or not.
• When you switch the engine off, the
controller output is disabled and the
display and module shut down. The
controller module and display turn on
when you switch the ignition on.
• The trailer brake controller is only a
factory-installed or dealer-installed
item. Ford is not responsible for
warranty or performance of the
controller due to misuse or customer
installation.
Trailer Lamps WARNING
Never connect any trailer lamp wiring
to the vehicle's tail lamp wiring; this
may damage the electrical system
resulting in fire. Contact an authorized
dealer as soon as possible for assistance
in correct trailer tow wiring installation.
Additional electrical equipment may be
required. Trailer lamps are required on most towed
vehicles. Make sure all running lamps,
brake lamps, turn signals and hazard
warning lamps are working.
Before Towing a Trailer
Practice turning, stopping and backing up
to get the feel of your vehicle-trailer
combination before starting on a trip.
When turning, make wider turns so the
trailer wheels clear curbs and other
obstacles.
When Towing a Trailer
•
Do not drive faster than
70 mph
(113 km/h) until you drive your vehicle
at least 495 mi (800 km). See
Breaking-In (page 178).
• Do not make full-throttle starts.
• Check the tow hitch, electrical
connections and trailer wheel lug nuts
thoroughly after you have traveled
50 mi (80 km)
.
• When stopped in congested or heavy
traffic during hot weather, place the
gearshift in position park (
P) to aid
engine and transmission cooling and
to help A/C performance.
• Turn off the speed control with heavy
loads or on hilly terrain. The speed
control may turn off automatically
when you are towing on long, steep
grades.
• Shift to a lower gear when driving down
a long or steep hill. Do not apply the
brakes continuously, as they may
overheat and become less effective.
• If the transmission is fitted with a
Grade Assist, Tow/Haul
feature, use
this feature when towing. This provides
engine braking and helps eliminate
excessive transmission shifting for
optimum fuel economy and
transmission cooling.
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•
Do not rest your foot on the brake
pedal while driving.
• Avoid carrying unnecessary weight.
• Avoid adding particular accessories to
your vehicle (e.g. bug deflectors,
rollbars/light bars, running boards, ski
racks).
• Avoid driving with the wheels out of
alignment.
COLD WEATHER
PRECAUTIONS
The functional operation of some
components and systems can be affected
at temperatures below -13°F (-25°C).
DRIVING THROUGH WATER WARNING
Do not drive through flowing or deep
water as you may lose control of your
vehicle.
Note:
Driving through standing water can
cause vehicle damage.
Note: Engine damage can occur if water
enters the air filter.
Before driving through standing water,
check the depth. Never drive through water
that is higher than the bottom of the wheel
hubs. When driving through standing water, drive
very slowly and do not stop your vehicle.
Your brake performance and traction may
be limited. After driving through water and
as soon as it is safe to do so:
•
Lightly press the brake pedal to dry the
brakes and to check that they work.
• Check that the horn works.
• Check that the exterior lights work.
• Turn the steering wheel to check that
the steering power assist works.
FLOOR MATS WARNINGS
Always use floor mats that are
designed to fit the foot well of your
vehicle. Only use floor mats that
leave the pedal area unobstructed. Only
use floor mats that are firmly secured to
retention posts so that they cannot slip out
of position and interfere with the pedals
or impair safe operation of your vehicle in
other ways. Pedals that cannot move freely can
cause loss of vehicle control and
increase the risk of serious personal
injury.
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Engine
•
Change the engine oil and filter prior to
storage because used engine oil
contains contaminates which may
cause engine damage.
• Start the engine every 15 days for a
minimum of 15 minutes. Run at fast idle
with the climate controls set to defrost
until the engine reaches normal
operating temperature.
• With your foot on the brake, shift
through all the gears while the engine
is running.
• We recommend that you change the
engine oil before you use your vehicle
again.
Fuel system
• Fill the fuel tank with high-quality fuel
until the first automatic shutoff of the
fuel pump nozzle.
Cooling system
• Protect against freezing temperatures.
• When removing your vehicle from
storage, check coolant fluid level.
Confirm that there are no cooling
system leaks and that fluid is at the
recommended level.
Battery
• Check and recharge as necessary. Keep
connections clean.
• If storing your vehicle for more than 30
days without recharging the battery,
we recommend that you disconnect
the battery cables to maintain battery
charge for quick starting.
Note: It is necessary to reset memory
features if battery cables are disconnected. Brakes
•
Make sure the brakes and parking brake
release fully.
Tires
• Maintain recommended air pressure.
Miscellaneous
• Make sure all linkages, cables, levers
and pins under your vehicle are covered
with grease to prevent rust.
• Move vehicles at least 25 ft (7.5 m)
every 15 days to lubricate working parts
and prevent corrosion.
Removing Vehicle From Storage
When your vehicle is ready to come out of
storage, do the following:
• Wash your vehicle to remove any dirt
or grease film build-up on window
surfaces.
• Check windshield wipers for any
deterioration.
• Check under the hood for any foreign
material that may have collected
during storage such as mice or squirrel
nests.
• Check the exhaust for any foreign
material that may have collected
during storage.
• Check tire pressures and set tire
inflation per the Tire Label.
• Check brake pedal operation. Drive
your vehicle
15 ft (4.5 m) back and
forth to remove rust build-up.
• Check fluid levels (including coolant,
oil and gas) to make sure there are no
leaks, and fluids are at recommended
levels.
• If you remove the battery, clean the
battery cable ends and check for
damage.
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A
A/C
See: Climate Control........................................... 92
About This Manual...........................................7
ABS See: Brakes........................................................... 140
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes................................................................ 140
Accessories....................................................358 Exterior Style....................................................... 358
Interior Style........................................................ 358
Lifestyle................................................................. 358
Peace of Mind..................................................... 358
Accessories See: Replacement Parts
Recommendation............................................ 10
Adjusting the Headlamps
.........................223
Horizontal Aim Adjustment........................... 225
Vertical Aim Adjustment................................. 223
Adjusting the Steering Wheel
....................63
Airbag Disposal..............................................46
Air Conditioning See: Climate Control........................................... 92
Air Filter See: Changing the Engine Air Filter.............232
Air Vents
.............................................................92
Alarm See: Anti-Theft Alarm........................................ 62
Anti-Theft Alarm............................................62 Alarm System........................................................ 62
Arming the Alarm................................................. 62
Disarming the Alarm........................................... 62
Triggering the Alarm............................................ 62
Appendices....................................................382
Audible Warnings and Indicators
..............81
Airbag Secondary Warning................................ 81
Door Ajar................................................................... 81
Exterior Lamps On................................................ 81
Gearshift Lever not in Park (P)........................ 81
Key in Ignition.......................................................... 81
Parking Brake On................................................... 81
Safety Belt Minder................................................ 81
Audio Control
...................................................63
Audio Input Jack..........................................308
Audio System
................................................294
General Information......................................... 294Audio Troubleshooting
...............................310
Audio Unit - Vehicles With: AM/FM/CD/ SYNC/Satellite Radio
.............................302
Audio Unit - Vehicles With: AM/FM/CD/ SYNC............................................................300
Audio Unit - Vehicles With: AM/ FM
...................................................................295
AUX Button.......................................................... 298
Clock Button........................................................ 297
Menu Button....................................................... 298
Sound Button..................................................... 298
Station Preset Buttons.................................... 298
Station Tuning Buttons.................................... 297
Audio Unit - Vehicles With: Premium AM/FM/CD.................................................298
Autolamps........................................................70 Windshield Wiper Activated
Headlamps........................................................ 70
Automatic Transmission............................136 Brake-Shift Interlock......................................... 138
Hints on Driving with an Automatic Transmission................................................... 138
Understanding the Gearshift Lever Positions of the Automatic
Transmission................................................... 136
Automatic Transmission Fluid Check..............................................................217
Autowipers.......................................................66
Auxiliary Power Points
................................105
12 Volt DC Power Point..................................... 105
AC Power Point................................................... 105
Locations............................................................... 105
Auxiliary Switches
.......................................359
B
Battery See: Changing the 12V Battery....................... 221
Bonnet Lock See: Opening and Closing the Hood..........207
Booster Seats..................................................25 Types of Booster Seats...................................... 25
Bottle Holder..................................................107
Brake Fluid Check.........................................218
Brakes...............................................................140 General Information.......................................... 140
Breaking-In......................................................178
Bulb Specification Chart
..........................230
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Cruise control
See: Using Cruise Control................................. 151
Cup Holders....................................................107
Customer Assistance.................................186
D
Data Recording
..................................................9
Daytime Running Lamps..............................71
Diesel Particulate Filter................................111 Regeneration.......................................................... 111
Digital Radio
..................................................303
HD Radio Reception and Station
Troubleshooting............................................ 304
Direction Indicators
.........................................71
DPF See: Diesel Particulate Filter............................. 111
Draining the Fuel Filter Water Trap........218 Changing the Fuel Filter................................... 219
Purging Air From the Fuel System...............220
Driver Alert
.......................................................153
Principle of Operation....................................... 153
Using Driver Alert................................................ 153
Driver and Passenger Airbags....................37 Children and Airbags........................................... 42
Passenger Airbag On and Off Switch ..........37
Proper Driver and Front Passenger Seating Adjustment........................................................ 42
Driving Aids
.....................................................153
Driving Hints....................................................178
Driving Through Water................................179
DRL See: Daytime Running Lamps.......................... 71
E
Economical Driving
......................................178
Emission Control System..........................126 Diesel Exhaust System: Oxidation Catalyst
And Diesel Particulate Filter System
........................................................................\
...... 128
Noise Emissions Warranty, Prohibited Tampering Acts and Maintenance..........135
On-Board Diagnostics (OBD-II).................... 127
Readiness for Inspection/Maintenance (I/M) Testing.................................................... 127
Tampering With a Noise Control System............................................................... 135End User License Agreement..................382
VEHICLE SOFTWARE END USER LICENSE
AGREEMENT (EULA) ................................. 382
Engine Block Heater......................................112 Using the Engine Block Heater....................... 112
Engine Coolant Check
.................................214
Adding Engine Coolant..................................... 214
Checking the Engine Coolant......................... 214
Recycled Engine Coolant................................. 215
Severe Climates.................................................. 216
What You Should Know About Fail-Safe Cooling............................................................... 216
Engine Immobilizer See: Passive Anti-Theft System...................... 61
Engine Oil Check...........................................212 Adding Engine Oil................................................ 213
Engine Oil Dipstick - 3.2L Power Stroke Diesel..............................................................212
Engine Oil Dipstick - 3.5L...........................212
Engine Oil Dipstick - 3.7L............................212
Engine Specifications - 3.2L Power Stroke Diesel
...............................................275
Drivebelt Routing................................................ 275
Engine Specifications - 3.5L....................274 Drivebelt Routing................................................ 274
Engine Specifications - 3.7L.....................274 Drivebelt Routing................................................ 275
Environment......................................................14
Essential Towing Checks...........................169 Before Towing a Trailer...................................... 174
Launching or Retrieving a Boat or Personal Water Craft (PWC)........................................ 175
Safety Chains....................................................... 170
Tow Hitch............................................................... 170
Trailer Brakes........................................................ 170
Trailer Lamps........................................................ 174
Trailer Towing Connector................................ 169
When Towing a Trailer....................................... 174
Event Data Recording See: Data Recording.............................................. 9
Export Unique Options..................................13
Extended Service Plan (ESP)..................361 SERVICE PLANS (CANADA ONLY)............362
SERVICE PLANS (U.S. Only).......................... 361
Exterior Mirrors
.................................................74
Fold-Away Exterior Mirrors................................ 74
Power Exterior Mirrors......................................... 74
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Hints on Controlling the Interior
Climate...........................................................94
Cooling the Interior Quickly.............................. 94
General Hints......................................................... 94
Heating the Interior Quickly............................. 94
Maximum Cooling Performance in Instrument Panel or Instrument Panel
and Footwell Positions................................. 95
Recommended Settings for Cooling ...........94
Recommended Settings for Heating............94
Side Window Defogging in Cold Weather.............................................................. 95
Vehicle Stationary for Extended Periods During Extreme High Ambient
Temperatures................................................... 94
Hints on Driving With Anti-Lock Brakes............................................................140
Hood Lock See: Opening and Closing the Hood..........207
I
Ignition Switch..............................................108
In California (U.S. Only)..............................187
Information Display Control.......................65
Information Displays
.....................................82
General Information............................................ 82
Information Messages
..................................87
Installing Child Restraints............................16
Child Seats............................................................... 16
Using Lap and Shoulder Belts.......................... 17
Using Lower Anchors and Tethers for Children (LATCH)............................................. 19
Using Tether Straps.............................................. 21
Instrument Cluster
.........................................76
Instrument Lighting Dimmer.......................71
Interior Lamps
..................................................72
Courtesy Lamp...................................................... 72
Reading Lamps...................................................... 72
Interior Mirror
....................................................74
Auto-Dimming Mirror.......................................... 75
Introduction.........................................................7 J
Jump Starting the Vehicle
.........................182
Connecting the Jumper Cables..................... 183
Jump Starting...................................................... 184
Preparing Your Vehicle..................................... 183
Removing the Jumper Cables........................ 184
K
Keys and Remote Controls.........................47 Principle of Operation......................................... 47
L
Lane Keeping System.................................154 Lane Keeping Alert............................................. 154
Lighting Control
..............................................69
Headlamp Flasher............................................... 70
High Beams............................................................ 69
Lighting Control Positions................................ 69
Parking Lamps....................................................... 70
Lighting..............................................................69 General Information........................................... 69
Load Carrying
.................................................158
Load Limit.......................................................158
Special Loading Instructions for Owners of
Pick-up Trucks and Utility-type
Vehicles............................................................. 165
Vehicle Loading - with and without a Trailer................................................................. 158
Load Retaining Fixtures.............................158 Securing Cargo.................................................... 158
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