Ordering Additional Owner's
Literature......................................................179
Reporting Safety Defects (U.S. Only)..............................................................179
Reporting Safety Defects (Canada Only).............................................................180
Fuses
Fuse Box Locations.......................................181
Fuse Specification Chart...........................182
Changing a Fuse............................................191
Maintenance
General Information
....................................193
Opening and Closing the Hood...............193
Under Hood Overview - 1.6L
....................195
Under Hood Overview - 2.5L...................196
Engine Oil Dipstick - 1.6L EcoBoost™
.................................................197
Engine Oil Dipstick - 2.5L
...........................197
Engine Oil Check...........................................197
Oil Change Indicator Reset.......................198
Engine Coolant Check................................198
Automatic Transmission Fluid Check...........................................................200
Brake Fluid Check.......................................200
Power Steering Fluid Check....................200
Washer Fluid Check...................................200
Changing the 12V Battery
..........................201
Checking the Wiper Blades.....................202
Changing the Wiper Blades.....................202
Adjusting the Headlamps........................205
Changing a Bulb..........................................206
Bulb Specification Chart
.............................211
Changing the Engine Air Filter..................212
Vehicle Care
Cleaning Products
........................................214
Cleaning the Exterior...................................214
Waxing..............................................................215 Cleaning the Engine
.....................................215
Cleaning the Windows and Wiper Blades...........................................................216
Cleaning the Interior....................................216
Cleaning the Instrument Panel and Instrument Cluster Lens.........................217
Cleaning Leather Seats
...............................217
Repairing Minor Paint Damage...............218
Cleaning the Alloy Wheels........................218
Vehicle Storage
.............................................218
Wheels and Tires
General Information.....................................221
Tire Care
..........................................................222
Using Winter Tires
........................................237
Using Snow Chains
......................................237
Tire Pressure Monitoring System...........238
Changing a Road Wheel...........................242
Technical Specifications
...........................247
Capacities and Specific- ations
Engine Specifications - 1.6L EcoBoost™...............................................249
Engine Specifications - 2.5L....................249
Motorcraft Parts - 1.6L EcoBoost™
......250
Motorcraft Parts - 2.5L
...............................251
Vehicle Identification Number.................251
Vehicle Certification Label.......................252
Transmission Code Designation
............253
Capacities and Specifications - 1.6L EcoBoost™
................................................253
Capacities and Specifications - 2.5L
.....255
Audio System
General Information
...................................258
Audio Unit - Vehicles With: AM/FM......259
Audio Unit - Vehicles With: Premium AM/ FM/CD..........................................................262
Audio Unit - Vehicles With: AM/FM/CD/ SYNC............................................................263
4
Tourneo Connect/Transit Connect (CHC) Canada/United States of America, enUSA, First Printing Table of Contents
Brake system
Cabin air filter
Check fuel cap
Child safety door lock or unlock
Child seat lower anchor
Child seat tether anchor
Cruise control
Do not open when hot
Electronic power steering
malfunction
Engine air filter
Engine coolant
Engine coolant temperature
Engine oil
Explosive gas
Fan warning Fasten seatbelt
Front airbag
Front fog lamps
Fuel pump reset
Fuse compartment
Hazard warning flashers
Heated rear window
Heated windshield
Interior luggage compartment
release
Jack
Keep out of reach of children
Lighting control
Low tire pressure warning
Maintain correct fluid level
Note operating instructions
8
Tourneo Connect/Transit Connect (CHC) Canada/United States of America, enUSA, First Printing Introduction E71340 E91392 E161353
UNDER HOOD OVERVIEW - 1.6L
Engine coolant reservoir
*
: See Engine Coolant Check (page 198).
A
Engine oil filler cap *
:
See Engine Oil Check (page 197).
B
Engine oil dipstick *
:
See Engine Oil Check (page 197).
C
Brake and clutch fluid reservoir *
:
See Brake Fluid Check (page 200).
D
Battery:
See Changing the 12V Battery (page 201).
E
Engine compartment fuse box:
See Fuses (page 181).
F
Air cleaner:
See Changing the Engine Air Filter (page 212).
G
Windshield and rear window washer fluid reservoir:
See Washer Fluid Check
(page 200).
H
* The filler caps and the engine oil dipstick are colored for easy identification.
195
Tourneo Connect/Transit Connect (CHC) Canada/United States of America, enUSA, First Printing MaintenanceA
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E163400
UNDER HOOD OVERVIEW - 2.5L
Engine coolant reservoir
*
: See Engine Coolant Check (page 198).
A
Engine oil filler cap *
:
See Engine Oil Check (page 197).
B
Engine oil dipstick *
:
See Engine Oil Check (page 197).
C
Brake and clutch fluid reservoir *
:
See Brake Fluid Check (page 200).
D
Battery:
See Changing the 12V Battery (page 201).
E
Engine compartment fuse box:
See Fuses (page 181).
F
Air cleaner:
See Changing the Engine Air Filter (page 212).
G
Windshield and rear window washer fluid reservoir:
See Washer Fluid Check
(page 200).
H
* The filler caps and the engine oil dipstick are colored for easy identification.
196
Tourneo Connect/Transit Connect (CHC) Canada/United States of America, enUSA, First Printing MaintenanceBCA
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E166456
WARNINGS
Only add oil when the engine is cold.
If the engine is hot, wait 10 minutes
for the engine to cool down.
Do not remove the filler cap when
the engine is running.
1. Remove the engine oil filler cap.
2. Add engine oil that meets Ford
specifications. See Capacities and
Specifications (page 249).
3. Wipe off any spilled oil.
4. Replace the engine oil filler cap. Turn it clockwise until you feel a strong
resistance.
Note: Do not add oil further than the
maximum mark. Oil levels above the
maximum mark may cause engine damage.
Note: Soak up any spillage with an
absorbent cloth immediately.
OIL CHANGE INDICATOR
RESET
Resetting the Oil Life Monitoring
System
Only reset the oil life monitoring system
after changing the engine oil and oil filter.
1. Switch the ignition on. Do not start the
engine. For vehicles with push-button
start, press and hold the start button
for two seconds without pressing the
brake pedal. Do not start the engine.
2. Press the accelerator and brake pedals
at the same time.
3. Keep the accelerator and brake pedals
fully pressed.
4. After three seconds, a message confirming that the reset is in progress
will be displayed. 5. After 25 seconds, a message
confirming that the reset is complete
will be displayed.
6. Release the accelerator and brake pedals.
7. The message confirming that the reset
is complete will no longer be displayed.
8. Switch the ignition off. For vehicles with
push-button start, press the start
button to switch the ignition off.
ENGINE COOLANT CHECK
Checking the Engine Coolant
When the engine is cold, check the
concentration and level of the engine
coolant at the intervals listed in the
scheduled maintenance information. See
Scheduled Maintenance
(page 386).
Note: Make sure that the level is between
the MIN and MAX marks on the coolant
reservoir.
Note: Coolant expands when it is hot. The
level may extend beyond the MAX mark.
Note: If the level is at the MIN mark, below
the MIN mark, or empty, add coolant
immediately. See
Adding Engine Coolant
in this chapter.
Maintain coolant concentration within
48% to 50%, which equates to a freeze
point between -30°F (-34°C) and -34°F
(-37°C).
Note: For best results, coolant
concentration should be tested with a
refractometer, for example Robinair®
Coolant and Battery Refractometer 75240.
We do not recommend the use of
hydrometers or coolant test strips for
measuring coolant concentrations.
Note: Automotive fluids are not
interchangeable. Do not use engine coolant,
antifreeze or windshield washer fluid outside
of its specified function and vehicle location.
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Tourneo Connect/Transit Connect (CHC) Canada/United States of America, enUSA, First Printing Maintenance
•
Never wash or rinse any ignition coil,
spark plug wire or spark plug well, or
the area in and around these locations.
• Cover the battery, power distribution
box, and air filter assembly to prevent
water damage when cleaning the
engine.
CLEANING THE WINDOWS AND
WIPER BLADES
Car wash chemicals and environmental
fallout can result in windshield and wiper
blade contamination. Dirty windshield and
wipers will result in poor windshield wiper
operation. Keep the windshield and wiper
blades clean to maintain windshield wiper
performance.
To clean the windshield and wiper blades:
• Clean the windshield with a
non-abrasive glass cleaner. When
cleaning the interior of the windshield,
avoid getting any glass cleaner on the
instrument panel or door panels. Wipe
any glass cleaner off these surfaces
immediately.
• For windshields contaminated with
tree sap, chemicals, wax or bugs, clean
the entire windshield using steel wool
(no greater than 0000 grade) in a
circular motion and rinse with water.
• Clean the wiper blades with isopropyl
rubbing alcohol or windshield washer
concentrate.
Note: Do not use razor blades or other
sharp objects to clean or remove decals
from the inside of the heated rear window.
The vehicle warranty does not cover
damage caused to the heated rear window
grid lines. CLEANING THE INTERIOR WARNINGS
Do not use cleaning solvents, bleach
or dye on the vehicle
’s safety belts,
as these actions may weaken the
belt webbing. On vehicles equipped with
seat-mounted airbags, do not use
chemical solvents or strong
detergents. Such products could
contaminate the side airbag system and
affect performance of the side airbag in a
collision. For fabric, carpets, cloth seats, safety belts
and seats equipped with side airbags:
•
Remove dust and loose dirt with a
vacuum cleaner.
• Remove light stains and soil with
Motorcraft Professional Strength
Carpet & Upholstery Cleaner.
• If grease or tar is present on the
material, spot-clean the area first with
Motorcraft Spot and Stain Remover. In
Canada, use Motorcraft Multi-Purpose
Cleaner.
• If a ring forms on the fabric after spot
cleaning, clean the entire area
immediately (but do not oversaturate)
or the ring will set.
• Do not use household cleaning
products or glass cleaners, which can
stain and discolor the fabric and affect
the flame retardant abilities of the seat
materials.
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Tourneo Connect/Transit Connect (CHC) Canada/United States of America, enUSA, First Printing Vehicle Care
General
•
Store all vehicles in a dry, ventilated
place.
• Protect from sunlight, if possible.
• If vehicles are stored outside, they
require regular maintenance to protect
against rust and damage.
Body
• Wash your vehicle thoroughly to
remove dirt, grease, oil, tar or mud from
exterior surfaces, rear-wheel housing
and the underside of front fenders.
• Periodically wash your vehicle if it is
stored in exposed locations.
• Touch-up exposed or primed metal to
prevent rust.
• Cover chrome and stainless steel parts
with a thick coat of auto wax to prevent
discoloration. Re-wax as necessary
when you wash your vehicle.
• Lubricate all hood, door and luggage
compartment hinges and latches with
a light grade oil.
• Cover interior trim to prevent fading.
• Keep all rubber parts free from oil and
solvents.
Engine
• Change the engine oil and filter prior to
storage because used engine oil
contains contaminates which may
cause engine damage.
• Start the engine every 15 days for a
minimum of 15 minutes. Run at fast idle
with the climate controls set to defrost
until the engine reaches normal
operating temperature. •
With your foot on the brake, shift
through all the gears while the engine
is running.
• We recommend that you change the
engine oil before you use your vehicle
again.
Fuel system
• Fill the fuel tank with high-quality fuel
until the first automatic shutoff of the
fuel pump nozzle.
Cooling system
• Protect against freezing temperatures.
• When removing your vehicle from
storage, check coolant fluid level.
Confirm that there are no cooling
system leaks and that fluid is at the
recommended level.
Battery
• Check and recharge as necessary. Keep
connections clean.
• If storing your vehicle for more than 30
days without recharging the battery,
we recommend that you disconnect
the battery cables to maintain battery
charge for quick starting.
Note: It is necessary to reset memory
features if battery cables are disconnected.
Brakes
• Make sure the brakes and parking brake
release fully.
Tires
• Maintain recommended air pressure.
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Tourneo Connect/Transit Connect (CHC) Canada/United States of America, enUSA, First Printing Vehicle Care
Drivebelt Routing A. Long drivebelt is closest to the engine
B. Short drivebelt is farthest from the
engine
MOTORCRAFT PARTS - 1.6L ECOBOOST™ Part Number
Component
FA-1908
Air filter element
FL-910S
Oil filter
BXT-40R
Battery
SP-532
Spark plugs
FP-70 (front)
Cabin air filter
FP-75 (auxiliary AC)
WW-2954 (driver side)
Windshield wiper blade
WW-2953 (passenger side)
WW-1382
Rear window wiper blade
Note: Motorcraft replacement parts are
recommended for scheduled maintenance
and are available at an authorized dealer or
at fordparts.com. These parts meet or
exceed Ford Motor Company ’s
specifications, and are engineered for your
vehicle. Use of other parts may impact
vehicle performance, emissions and
durability. Your warranty may be void for
any damage related to use of other parts. Note:
Should a Motorcraft oil filter not be
available, use an oil filter that meets
industry performance specification
SAE/USCAR-36.
Note: For spark plug replacement, see an
authorized dealer. Replace the spark plugs
at the appropriate intervals. Refer to
Scheduled Maintenance for the
replacement intervals. See Normal
Scheduled Maintenance (page 389).
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Tourneo Connect/Transit Connect (CHC) Canada/United States of America, enUSA, First Printing Capacities and SpecificationsE161383
A
B