2016 FORD FUSION (AMERICAS) headlamp

Vertical Aim Adjustment Procedure
1. Park the vehicle directly in front of a
wall or screen on a level surface,
approximately 25 feet (7.6 meters)
away.
2. Measure the height of the headlamp bulb center from the ground and mark
an 8 foot (2.4 meter) horizontal
reference line on the vertical wall or
screen at this height.
Note: To see a clearer light pattern for
adjusting, you may want to block the light
from one headlamp while adjusting the
other.
3. Turn on the low beam headlamps to illuminate the wall or screen and open
the hood. 4. On the wall or screen you will observe
a flat zone of high intensity light
located at the top of the right hand
portion of the beam pattern. If the top
edge of the high intensity light zone is
not at the horizontal reference line, the
headlamp will need to be adjusted. 5. Locate the vertical adjuster on each
headlamp. Using a Phillips #2
screwdriver, turn the adjuster either
clockwise or counterclockwise in order
to adjust the vertical aim of the
headlamp. The horizontal edge of the
brighter light should touch the
horizontal reference line.
6. Close the hood and turn off the lamps.
Horizontal Aim Adjustment
Horizontal aim is not required for this
vehicle and is not adjustable.
259
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing MaintenanceE142465 E145594

REMOVING A HEADLAMP
Note:
To remove push pins, use a
flat-bladed screwdriver to pull up the center
release pin.
1. Make sure the headlamp control is in the off position and open the hood.
2. Remove the six push pins securing the
front fascia to the front trim cover.
3. Remove the three bumper cover upper
screws using a flat-bladed screwdriver.
4. Remove the push pin at the inboard side of the headlamp you are servicing. 5. Remove the two screws securing the
headlamp using a flat-bladed
screwdriver. 6.
Remove the lower three wheel housing
fasteners by turning them
counterclockwise.
260
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing MaintenanceE159693 E159694 E159695

7.
Remove the two outmost front bumper
cover lower fasteners, only on the side
of the headlamp you are servicing, by
turning them counterclockwise. 8.
Separate the front bumper cover from
the fender by gently pulling the front
bumper cover to the outside of the
vehicle 1.2 inches (3 centimeters). 9. From the front of the vehicle, gently
pull the front bumper cover forward 4
inches (10 centimeters) by grasping it
next to the headlamp to be serviced
and in the lower front of the wheel
opening. 10. Gently pull the headlamp assembly
outward to disengage it from the
lower fixing point.
11. Carefully lift the headlamp and remove it from the vehicle.
12. Disconnect the electrical connector from the headlamp assembly by
pushing the release tab on the
connector.
CHANGING A BULB WARNINGS
Switch all of the lamps and the
ignition off. Failure to follow this
warning could result in serious
personal injury. Bulbs become hot when in use. Let
them cool down before you remove
them.
Use the correct specification bulb. See
Bulb Specification Chart (page 263).
Install in the reverse order unless otherwise
stated.
261
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing MaintenanceE159696 E159697 E159698 E159699

Headlamp
You must remove the headlamp assembly
prior to replacing any bulb. See Removing
a Headlamp (page 260).
Front side lamp.
A
High beam.
B
Low beam.
C
Front direction indicator.
D
Front Side Lamp
1. Remove the headlamp.
2. Remove the cover.
3. Remove the bulb holder by pulling it straight out.
4. Remove the bulb by pulling it straight out.
Front Direction Indicator
1. Remove the headlamp.
2. Turn the bulb holder counterclockwise
and remove it.
Note: You cannot separate the bulb from
the bulb holder.
Headlamp Low Beam
1. Remove the headlamp.
2. Remove the cover. 3.
Turn the bulb holder counterclockwise
and remove it.
4. Disconnect the electrical connector.
Note: Do not touch the bulb glass.
Note: You cannot separate the bulb from
the bulb holder.
Headlamp High Beam
1. Remove the headlamp.
2. Remove the cover.
3. Turn the bulb holder counterclockwise
and remove it.
4. Disconnect the electrical connector.
Note: Do not touch the bulb glass.
Note: You cannot separate the bulb from
the bulb holder.
High-Intensity Discharge Headlamps
These lamps operate at a high voltage. See
an authorized dealer if they fail.
LED Lamps
LED lamps are not serviceable items. See
an authorized dealer if they fail.
The following lamps are LED:
• Brake and rear lamps.
• Central high mounted brake lamp.
• Daytime running lamps.
• Rear direction indicators.
• Side direction indicators.
Reverse Lamp
1. Carefully remove the luggage compartment trim panel.
2. Remove the wing nut.
3. Gently pull the lamp assembly away from the vehicle.
262
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing MaintenanceA
BCDE159753

4.
Turn the bulb holder counterclockwise
and remove the bulb holder. 5.
Remove the bulb from the bulb holder.
Replacing the License Plate Lamp
Bulb 1. Carefully release the spring clip.
2. Remove the lamp.
3. Remove the bulb.
BULB SPECIFICATION CHART
Replacement bulbs are specified in the
chart below. Headlamp bulbs must be
marked with an authorized
“D.O.T.” for
North America to make sure they have the
proper lamp performance, light brightness,
light pattern, and safe visibility. The correct
bulbs will not damage the lamp assembly
or void the lamp assembly warranty and
will provide quality bulb illumination time. Trade name
Function
H7LL
*Headlamp high beam (Halogen)
H11LL
*Headlamp low beam (Halogen)
LED
*Side marker lamp - front
263
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing MaintenanceE145779 E145780 3
2
1
E72789

A
A/C
See: Climate Control......................................... 120
About This Manual...........................................7
ABS See: Brakes............................................................ 172
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes................................................................. 172
Accessories...................................................460 Exterior style....................................................... 460
Interior style........................................................ 460
Lifestyle................................................................ 460
Peace of mind.................................................... 460
Accessories See: Replacement Parts
Recommendation............................................. 11
ACC See: Using Adaptive Cruise Control............189
Active Park Assist..........................................181 Automatic Steering into Parking
Space................................................................. 182
Deactivating the Park Assist Feature..........183
Troubleshooting the System.......................... 183
Using Active Park Assist.................................... 181
Adjusting the Headlamps........................258 Horizontal Aim Adjustment........................... 259
Vertical Aim Adjustment................................ 258
Adjusting the Steering Wheel.....................71
Airbag Disposal
..............................................46
Air Conditioning See: Climate Control......................................... 120
Alarm See: Anti-Theft Alarm........................................ 70
All-Wheel Drive
..............................................167
Ambient Lighting............................................83
Anti-Theft Alarm............................................70 Arming the Alarm................................................. 70
Disarming the Alarm........................................... 70
Appendices...................................................480
Audible Warnings and Indicators.............95 Headlamps On Warning Chime...................... 95
Key in Ignition Warning Chime........................ 95
Keyless Warning Alert........................................ 95
Parking Brake On Warning Chime.................95 Audio Control....................................................71
MEDIA........................................................................\
71
Seek, Next or Previous......................................... 71
Audio System.................................................327 General Information.......................................... 327
Audio Unit - Vehicles With: AM/FM/CD/ SYNC/Satellite Radio.............................329
Audio Unit - Vehicles With: AM/FM/CD/ SYNC.............................................................328
Audio Unit - Vehicles With: Sony AM/ FM/CD
...........................................................332
Menu Structure................................................... 333
Autolamps........................................................78 Windshield Wiper Activated
Headlamps........................................................ 78
Automatic Climate Control - Vehicles With: Sony Audio System/Sony Audio
System...........................................................123
Automatic Climate Control - Vehicles Without: Sony Audio System
................122
Automatic High Beam Control.................80 Activating the System......................................... 81
Manually Overriding the System..................... 81
Automatic Transmission............................163 Automatic Transmission Adaptive
Learning............................................................ 166
Brake-Shift Interlock......................................... 164
If Your Vehicle Gets Stuck In Mud or Snow.................................................................. 166
SelectShift Automatic ™
Transmission................................................... 163
Understanding the Positions of Your Automatic Transmission............................. 163
Automatic Transmission Fluid Check.............................................................255
Auto-Start-Stop
............................................152
Disabling Auto StartStop................................. 153
Enabling Auto StartStop.................................. 152
Autowipers........................................................74
Auxiliary Power Points................................143 110 Volt AC Power Point................................... 143
12 Volt DC Power Point..................................... 143
Locations............................................................... 143
AWD See: All-Wheel Drive.......................................... 167
505
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing Index

B
Blind Spot Information System..............201
Blind Spot Information System (BLIS ™)
with Cross Traffic Alert................................ 201
Bonnet Lock See: Opening and Closing the Hood...........247
Booster Seats..................................................24 Types of Booster Seats...................................... 24
Brake Fluid Check........................................255
Brakes................................................................172 General Information........................................... 172
Breaking-In.....................................................223
Bulb Specification Chart...........................263
C
Cabin Air Filter
................................................128
California Proposition 65..............................11
Capacities and Specifications - 1.5L EcoBoost™..................................................316
Specifications....................................................... 317
Capacities and Specifications - 2.0L EcoBoost™..................................................319
Specifications..................................................... 320
Capacities and Specifications - 2.5L.................................................................323
Specifications..................................................... 324
Capacities and Specifications
.................313
Car Wash See: Cleaning the Exterior.............................. 266
Center Console..............................................145
Changing a Bulb............................................261 Headlamp............................................................. 262
LED Lamps........................................................... 262
Replacing the License Plate Lamp Bulb.................................................................... 263
Reverse Lamp..................................................... 262
Changing a Fuse..........................................246 Fuses...................................................................... 246
Changing a Road Wheel...........................305 Dissimilar Spare Wheel and Tire Assembly
Information..................................................... 305
Stowing the flat tire (Type 1)......................... 310
Stowing the flat tire (Type 2)......................... 310
Tire Change Procedure................................... 306
Type 1...................................................................... 307
Type 2.................................................................... 308Changing the 12V Battery.........................256
Changing the Engine Air Filter................265
2.5L Engine........................................................... 265
EcoBoost Engines............................................. 265
Changing the Wiper Blades
.....................258
Checking MyKey System Status...............57
Checking the Wiper Blades.....................258
Child Restraint and Safety Belt Maintenance
.................................................36
Child Safety.......................................................15
General Information............................................. 15
Child Safety Locks..........................................27 Left-Hand Side..................................................... 28
Right-Hand Side................................................... 28
Child Seat Positioning..................................26
Cleaning Leather Seats
.............................269
Cleaning Products.......................................266
Cleaning the Alloy Wheels
.......................270
Cleaning the Engine....................................267
Cleaning the Exterior..................................266 Exterior Chrome Parts..................................... 266
Exterior Plastic Parts......................................... 267
Stripes or Graphics............................................ 267
Underbody............................................................ 267
Cleaning the Instrument Panel and Instrument Cluster Lens........................269
Cleaning the Interior...................................268
Cleaning the Windows and Wiper Blades...........................................................268
Clearing All MyKeys
.......................................56
Climate.............................................................441 Climate Control Voice Commands.............444
Climate Control
.............................................120
Climate Controlled Seats...........................137 Cooled Seats........................................................ 138
Coolant Check See: Engine Coolant Check............................ 252
Crash Sensors and Airbag Indicator
........45
Creating a MyKey............................................55
Programming/Changing Configurable
Settings............................................................... 55
Cruise Control
..................................................72
Principle of Operation...................................... 188
Type 1........................................................................\
. 72
Type 2........................................................................\
72
Cruise control See: Using Cruise Control................................188
Customer Assistance
..................................231
506
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing Index

Exterior Mirrors................................................85
Auto-Dimming Feature...................................... 85
Blind Spot Monitor.............................................. 86
Fold-Away Exterior Mirrors............................... 85
Heated Exterior Mirrors...................................... 85
Integrated Blind Spot Mirrors.......................... 86
Memory Mirrors..................................................... 85
Power Exterior Mirrors........................................ 85
Puddle Lamps ...................................................... 86
Signal Indicator Mirrors...................................... 86
F
Fastening the Safety Belts
.........................30
Rear Inflatable Safety Belt................................ 32
Safety Belt Extension Assembly..................... 33
Safety Belt Locking Modes................................ 31
Using Safety Belts During Pregnancy...........30
Flat Tire Inflation See: Temporary Mobility Kit........................... 273
Floor Mats
.......................................................224
Fog Lamps - Front See: Front Fog Lamps........................................ 82
Ford Credit
..........................................................11
(U.S. Only)................................................................. 11
Front Fog Lamps
............................................82
Front Parking Aid..........................................180
Front Passenger Sensing System............40
Fuel and Refueling.......................................154
Fuel Consumption
.......................................159
Calculating Fuel Economy.............................. 159
Filling the Tank.................................................... 159
Fuel Filler Funnel Location
........................155
Fuel Filter........................................................256
Fuel Quality.....................................................155 Choosing the Right Fuel................................... 155
Fuel Shutoff
....................................................227
Fuses.................................................................237
Fuse Specification Chart...........................237 Passenger Compartment Fuse
Panel
.................................................................. 243
Power Distribution Box..................................... 237
G
Garage Door Opener See: Universal Garage Door Opener............139 Gauges...............................................................89
Engine Coolant Temperature Gauge............90
Fuel Gauge............................................................. 90
Information Display............................................. 89
Left Information Display..................................... 91
Type 1 and 2............................................................ 89
Type 3........................................................................\
91
General Information on Radio Frequencies...................................................47
Intelligent Access.................................................. 47
General Maintenance Information
.......464
Multi-Point Inspection.................................... 466
Owner Checks and Services......................... 465
Protecting Your Investment.......................... 464
Why Maintain Your Vehicle?......................... 464
Why Maintain Your Vehicle at Your Dealership?.................................................... 464
Getting Assistance Outside the U.S. and Canada.........................................................234
Getting the Services You Need................231 Away From Home............................................... 231
Global Opening and Closing......................85 Closing the Windows.......................................... 85
Opening the Windows....................................... 85
H
Hazard Warning Flashers..........................227
Headlamp Exit Delay
....................................79
Head Restraints............................................130 Adjusting the Head Restraint.......................... 131
Tilting Head Restraints ..................................... 131
Heated Seats
..................................................137
Heated Steering Wheel................................73
Heated Windows and Mirrors..................128
Heated Exterior Mirror....................................... 128
Heated Rear Window........................................ 128
Heating See: Climate Control......................................... 120
Hill Start Assist
..............................................175
Switching the System On and Off................176
Using Hill Start Assist........................................ 176
508
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing Index