2016 FORD F650 transmission

Warning Lamps and Indicators................58
Audible Warnings and Indicators..............61
Information Displays
General Information......................................62
Information Messages.................................64
Climate Control
Manual Climate Control
..............................70
Hints on Controlling the Interior Climate............................................................71
Heated Exterior Mirrors
.................................72
Seats
Sitting in the Correct Position....................73
Head Restraints
...............................................73
Manual Seats
...................................................75
Power Seats
.....................................................76
Rear Seats
.........................................................78
Front Seat Armrest........................................79
Rear Seat Armrest.........................................80
Auxiliary Power Points
Auxiliary Power Points..................................81
Storage Compartments
Overhead Console
.........................................83
Starting and Stopping the Engine
General Information
.....................................84
Ignition Switch
................................................84
Starting a Gasoline Engine.........................85
Starting a Diesel Engine..............................86
Diesel Particulate Filter................................87
Switching Off the Engine............................88
Engine Idle Shutdown..................................88
Engine Block Heater
.....................................88 Fuel and Refueling
Safety Precautions
........................................90
Fuel Quality - Gasoline.................................91
Fuel Quality - Diesel......................................92
Running Out of Fuel - 6.8L.........................95
Running Out of Fuel - 6.7L Diesel............95
Selective Catalytic Reduction System...........................................................95
Refueling - 6.8L
............................................100
Refueling - 6.7L Diesel
.................................101
Fuel Consumption.......................................102
Emission Control System - 6.8L.............103
Emission Control System - 6.7L Diesel............................................................105
Fuel Tank Selector Switch..........................112
Transmission
Automatic Transmission.............................113
Power Take-Off
...............................................117
Rear Axle
General Information
.....................................118
Limited Slip Differential..............................118
Electronic Locking Differential.................118
2-Speed Rear Axle........................................119
Brakes
General Information
....................................120
Hints on Driving With Anti-Lock Brakes...........................................................120
Parking Brake
...................................................121
Full Power Brake...........................................124
Air Brakes.........................................................125
Exhaust Brake................................................126
Trailer Brakes..................................................128
Traction Control
Principle of Operation.................................132
Using Traction Control - Vehicles With: Air Brakes
.....................................................132
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F650750 (TBC), enUSA, First Printing Table of Contents

Using Traction Control - Vehicles With:
Hydraulic Brakes.......................................132
Cruise Control
Principle of Operation.................................134
Using Cruise Control
....................................134
Driving Aids
Steering............................................................136
Load Carrying
Load Limit........................................................137
Air Suspension
...............................................138
Towing
Towing a Trailer.............................................140
Recommended Towing Weights.............141
Essential Towing Checks...........................142
Transporting the Vehicle............................143
Fifth Wheel Operation
................................144
Driving Hints
Breaking-In.....................................................146
General Driving Points................................146
Economical Driving
......................................147
Cold Weather Precautions
........................148
Driving Through Water...............................150
Roadside Emergencies
Roadside Assistance
....................................151
Hazard Warning Flashers...........................152
Fuel Shutoff....................................................152
Jump Starting the Vehicle
.........................153
Customer Assistance
Getting the Services You Need
...............156
In California (U.S. Only)
..............................157
The Better Business Bureau (BBB) Auto Line Program (U.S. Only)......................158 Utilizing the Mediation/Arbitration
Program (Canada Only)
........................158
Getting Assistance Outside the U.S. and Canada.........................................................159
Ordering Additional Owner's Literature.....................................................160
Reporting Safety Defects (U.S. Only).............................................................160
Reporting Safety Defects (Canada Only)..............................................................161
Fuses
Fuse Specification Chart...........................162
Changing a Fuse...........................................170
Vehicle Inspection Guide
Vehicle Inspection Information.................171
Maintenance
General Information....................................180
Opening and Closing the Hood................181
Under Hood Overview - 6.8L...................183
Under Hood Overview - 6.7L Diesel......184
Engine Oil Dipstick - 6.8L..........................185
Engine Oil Dipstick - 6.7L Diesel.............185
Engine Oil Check - 6.8L
..............................185
Engine Oil Check - 6.7L Diesel.................186
Changing the Engine Oil and Oil Filter..............................................................188
Changing the Coalescer Filter Element.......................................................189
Oil Change Indicator Reset.......................190
Engine Coolant Check - 6.8L
...................190
Engine Coolant Check - 6.7L Diesel.......195
Automatic Transmission Fluid Check...........................................................200
Brake Fluid Check.........................................201
Power Steering Fluid Check.....................202
Washer Fluid Check....................................202
Draining the Fuel Filter Water Trap - 6.7L Diesel
...........................................................203
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F650750 (TBC), enUSA, First Printing Table of Contents

Fuel Filter - 6.8L...........................................204
Changing the 12V Battery.........................204
Checking the Wiper Blades.....................206
Changing the Wiper Blades....................206
Adjusting the Headlamps........................206
Removing a Headlamp
.............................208
Changing a Bulb..........................................208
Bulb Specification Chart..........................209
Changing the Engine Air Filter - 6.8L.....210
Changing the Engine Air Filter - 6.7L Diesel
..............................................................211
Changing the Engine-Mounted and Diesel Fuel Conditioner Module Fuel
Filters - 6.7L Diesel...................................215
Electrical System Inspection....................217
Air Induction System Inspection.............217
Exhaust System Inspection......................218
Brake System Inspection...........................218
Axle Inspection
..............................................221
Steering System Inspection
.....................222
Suspension System Inspection
..............222
Frame and Tow Hook Inspection
...........223
Rear Axle Fluid Check
.................................223
Spring U-Bolt Check...................................223
Vehicle Care
General Information...................................225
Cleaning Products.......................................225
Cleaning the Exterior..................................225
Waxing.............................................................226
Cleaning the Engine....................................226
Cleaning the Windows and Wiper Blades...........................................................227
Cleaning the Interior....................................227
Cleaning the Instrument Panel and Instrument Cluster Lens
.......................228
Repairing Minor Paint Damage
..............228
Cleaning the Alloy Wheels.......................229
Vehicle Storage
.............................................229 Wheels and Tires
Tire Care
..........................................................232
Using Snow Chains
.....................................246
Changing a Road Wheel............................247
Technical Specifications
...........................249
Capacities and Specific- ations
Engine Specifications - 6.8L.....................251
Engine Specifications - 6.7L Diesel........251
Motorcraft Parts - 6.8L..............................252
Motorcraft Parts - 6.7L Diesel.................253
Vehicle Identification Number................254
Vehicle Certification Label.......................255
Transmission Code Designation............255
Capacities and Specifications - 6.8L...............................................................256
Capacities and Specifications - 6.7L Diesel............................................................261
Audio System
General Information...................................270
Audio Unit - Vehicles With: AM/FM........271
Audio Unit - Vehicles With: AM/FM/CD/ SYNC.............................................................272
Satellite Radio...............................................275
Audio Input Jack............................................277
USB Port
..........................................................277
SYNC™
General Information
...................................279
Using Voice Recognition............................281
Using SYNC™ With Your Phone............283
Using SYNC™ With Your Media Player...........................................................295
SYNC™ Troubleshooting
.........................304
Accessories
Auxiliary Switches........................................310
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F650750 (TBC), enUSA, First Printing Table of Contents

ABOUT THIS MANUAL
Thank you for choosing Ford. We
recommend that you take some time to
get to know your vehicle by reading this
manual. The more that you know about
your vehicle, the greater the safety and
pleasure you will get from driving it.
WARNING
Driving while distracted can result in
loss of vehicle control, crash and
injury. We strongly recommend that
you use extreme caution when using any
device that may take your focus off the
road. Your primary responsibility is the safe
operation of your vehicle. We recommend
against the use of any hand-held device
while driving and encourage the use of
voice-operated systems when possible.
Make sure you are aware of all applicable
local laws that may affect the use of
electronic devices while driving. Note:
Always use and operate your vehicle
in line with all applicable laws and
regulations.
Note: Pass on this manual when selling
your vehicle. It is an integral part of your
vehicle.
Note: Your vehicle ’s powertrain control
systems can detect and store information
about vehicle modifications that increase
horsepower and torque output such as
whether or not performance-enhancing
powertrain components commonly referred
to as performance chips have been used.
This information will stay in the system ’s
memory and cannot be erased even if the
modification is removed. Ford Motor
Company, Ford of Canada, Ford of Mexico
and service or repair facilities can retrieve
this information when servicing your vehicle.
Ford Motor Company may use this
information to determine if your warranty
covers any needed repairs. Note:
Some aftermarket products may
cause severe engine/transmission and/or
exhaust system damage; refer to your
warranty information for more information.
Your new diesel engine will feel, drive and
function somewhat differently than a
gasoline engine. Therefore it is very
important that you read and thoroughly
familiarize yourself and others operating
the vehicle with this guide. There is a
special procedure for turning off the diesel
engine. See Starting a Diesel Engine
(page 86). It is important to read and
understand this material in order to
maintain the best service life for your
engine.
Ford may discontinue models or change
specifications without any notice and
without incurring obligations.
Note: Either Ford Motor Company or an
authorized Ford dealer may have originally
sold this incomplete vehicle to a vehicle
modifier who upfitted it. As a result, some
of the options and features on this vehicle
may differ from what we describe in this
manual.
This manual may qualify the location of a
component as left-hand side or right-hand
side. The side is determined when facing
forward in the seat.
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F650750 (TBC), enUSA, First Printing Introduction

If these modified engine performance
characteristics persist for an extended
period and either the service engine soon
or powertrain malfunction, reduced power,
electronic throttle control light is
illuminated, have the system checked by
an authorized dealer.
Service engine soon
Powertrain malfunction, reduced
power, electronic throttle control
Diesel Lubrication System
It is important to change the engine oil at
the recommended service intervals or
when indicated by the information display
to maintain oil viscosity. Extending the oil
and filter change interval beyond the
recommended interval can negatively
affect engine performance, fuel economy
and engine life. See Engine Oil Check
(page 186).
Engine and secondary cooling system
The cooling system contains a primary
cooling loop to cool the engine and a
secondary cooling loop to cool the
transmission, charge air, and fuel. The
coolant serves three primary purposes: to
provide heat transfer, freeze point
protection, and corrosion protection using
additives.
Vehicles with diesel engines typically are
used to carry heavy loads and accumulate
mileage rapidly. These two factors may
cause the additives in the coolant to wear
out in a shorter time. You can find more
information about coolant additives and
coolant change intervals in the coolant
chapter. See
General Maintenance
Information (page 314). Operating the
engine with insufficient coolant or coolant
additive can cause severe engine damage. Selective catalytic reduction system
Your vehicle is equipped with a selective
catalytic reduction system designed to
reduce emission levels of nitrogen oxides
from the exhaust of your diesel engine. This
system relies on the use of Diesel Exhaust
Fluid (DEF) that you must replenish at
certain intervals. Failure to maintain proper
DEF levels or if the DEF becomes
contaminated will result in vehicle speed
limitations or result in your vehicle entering
an idle-only mode. See
Selective
Catalytic Reduction System (page 95).
Minor Troubleshooting Guide
If the engine won ’t crank WARNING
Battery posts, terminals and related
accessories contain lead and lead
compounds. Wash hands after
handling. Turn on the headlights. If the lights are dim,
do not go on at all or when the ignition is
turned to the start position, the lights
become dim or go out, the battery
connections may be loose or corroded, or
the battery may be discharged. If there is
a clicking or stuttering sound coming from
the engine compartment when you turn
the key to the start position, this may also
indicate a loose or corroded battery
connection.
Check the battery connections at the
battery posts, cable connection to the
engine grounding point and at the starter
connection.
If you suspect a discharged battery, have
it checked and corrected.
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F650750 (TBC), enUSA, First Printing Introduction

PROTECTING THE
ENVIRONMENT
You must play your part in protecting the
environment. Correct vehicle usage and
the authorized disposal of waste, cleaning
and lubrication materials are significant
steps toward this aim.
NOISE POLLUTION CONTROL
In order to keep to the federal exterior
noise regulations, your vehicle may be
equipped with noise emission items.
Depending on your vehicle configuration,
it may have all or some of the following
items:
Air Intake System
Inspect the air cleaner. Do not alter its
location. Do not alter inlet and outlet
piping.
Body
Inspect wheel well splash shields, cab
shields and under hood insulation for
deterioration, dislocation and orientation.
Cooling System
•
Inspect the fan for blade damage. If
you find any damage, replace with the
recommended parts. Inspect for
fan-to-shroud interference and any
damage to shroud, such as cracks and
holes.
• Do not change fan ratio or alter fan
spacer dimensions and positions.
• Inspect fan clutch for proper operation.
Make sure the fan is disengaged when
cooling of the engine is not required.
• Inspect radiator shutters (if equipped)
for proper operation. The shutters
should be open during normal
operating temperatures. Engine
Valve covers and block covers damp-out
engine mechanical noise. If they need
replacing, make sure to replace them with
the recommended parts. Check for
mechanical isolations.
Transmission Enclosure
Inspect for cracks, holes and tears. Clean
any deposits, such as oil, dirt and stones.
Exhaust System
•
Inspect for leaks at various joint
connections and loose clamps.
• Perform a visual inspection for cracks
or holes in the muffler and tail pipe.
• Always use the recommended
replacement parts.
• Do not change the tail pipe elbow or
offset tail pipe orientation from the
standard position as originally received.
• To avoid abnormal changes in vehicle
sound levels, it is necessary for the
owner to perform inspections and
necessary maintenance at specified
intervals. See Scheduled
Maintenance (page 314).
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F650750 (TBC), enUSA, First Printing Environment

Then...
If...
The Belt-Minder feature will not activate.
You buckle your safety belt before you
switch the ignition switch on or less than 1- 2 minutes elapse after you switch the igni- tion on...
The Belt-Minder feature activates, the
safety belt warning light illuminates and a
warning tone sounds for six seconds every 25 seconds, repeating for about five
minutes or until you buckle the safety belt.
You do not buckle your safety belt before
your vehicle has reached at least 6 mph
(9.7 km/h) and 1-2 minutes elapse after you switch the ignition on...
The Belt-Minder feature activates, the
safety belt warning light illuminates and a
warning tone sounds for six seconds every 25 seconds, repeating for about five
minutes or until you buckle the safety belt.
The safety belt for the driver is unbuckled
for about one minute while the vehicle is traveling at least 6 mph (9.7 km/h) andmore than 1-2 minutes elapse after you switch the ignition on...
Deactivating and Activating the
Belt-Minder Feature (Driver Only) WARNING
While the system allows you to
deactivate it, this system is designed
to improve your chances of being
safely belted and surviving an accident.
We recommend you leave the system
activated for yourself and others who may
use the vehicle. To reduce the risk of injury,
do not deactivate or activate the system
while driving the vehicle. Read Steps 1 - 4 thoroughly before
proceeding with the programming
procedure.
Deactivate or activate the system by
performing the following procedure:
Before following the procedure, make sure
that:
•
The parking brake is set.
• The transmission is in park (P) (if
equipped) or neutral (N).
• The ignition is off. •
All vehicle doors are closed.
• The driver safety belt is unbuckled.
• The parking lamps and headlamps are
off.
1. Turn the ignition on. Do not start the engine.
2. Wait until the safety belt warning light turns off (about one or two minutes).
You must complete Steps 3–5 within
60 seconds after the safety belt
warning light turns off. If not
completed, you must repeat the
procedure.
3. Buckle then unbuckle the safety belt three times at a moderate speed,
ending with the safety belt in the
unbuckled state. After Step 4, the
safety belt warning light turns on for
three seconds.
4. Within seven seconds of the light turning on, buckle then unbuckle the
safety belt.
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F650750 (TBC), enUSA, First Printing Seatbelts

GENERAL INFORMATION ON
RADIO FREQUENCIES
This device complies with Part 15 of the
FCC Rules and with Industry Canada
license-exempt RSS standard(s).
Operation is subject to the following two
conditions: (1) This device may not cause
harmful interference, and (2) This device
must accept any interference received,
including interference that may cause
undesired operation.
Note:
Changes or modifications not
expressively approved by the party
responsible for compliance could void the
user's authority to operate the equipment.
The term IC before the radio certification
number only signifies that Industry Canada
technical specifications were met.
The typical operating range for your
transmitter is approximately 33 feet (10
meters). Vehicles with the remote start
feature will have a greater range. One of
the following could cause a decrease in
operating range:
• weather conditions
• nearby radio towers
• structures around the vehicle
• other vehicles parked next to your
vehicle
The radio frequency used by your remote
control can also be used by other short
distance radio transmissions, for example
amateur radios, medical equipment,
wireless headphones, remote controls and
alarm systems. If the frequencies are
jammed, you will not be able to use your
remote control. You can lock and unlock
the doors with the key.
Note: Make sure to lock your vehicle before
leaving it unattended.
Note: If you are in range, the remote control
will operate if you press any button
unintentionally. Note:
The remote control contains sensitive
electrical components. Exposure to moisture
or impact may cause permanent damage.
REMOTE CONTROL
Integrated Keyhead Transmitters
(If Equipped) Use the key blade to start your vehicle and
unlock or lock the driver door from outside
your vehicle. The transmitter portion
functions as the remote control.
Note:
Your vehicle ’s keys came with a
security label that provides important
vehicle key cut information. Keep the label
in a safe place for future reference.
Replacing the Battery
Note: Refer to local regulations when
disposing of transmitter batteries.
Note: Do not wipe off any grease on the
battery terminals or on the back surface of
the circuit board.
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F650750 (TBC), enUSA, First Printing Keys and Remote ControlsE163046 E163047