2016 FORD F650 manual transmission

Warning Lamps and Indicators................58
Audible Warnings and Indicators..............61
Information Displays
General Information......................................62
Information Messages.................................64
Climate Control
Manual Climate Control
..............................70
Hints on Controlling the Interior Climate............................................................71
Heated Exterior Mirrors
.................................72
Seats
Sitting in the Correct Position....................73
Head Restraints
...............................................73
Manual Seats
...................................................75
Power Seats
.....................................................76
Rear Seats
.........................................................78
Front Seat Armrest........................................79
Rear Seat Armrest.........................................80
Auxiliary Power Points
Auxiliary Power Points..................................81
Storage Compartments
Overhead Console
.........................................83
Starting and Stopping the Engine
General Information
.....................................84
Ignition Switch
................................................84
Starting a Gasoline Engine.........................85
Starting a Diesel Engine..............................86
Diesel Particulate Filter................................87
Switching Off the Engine............................88
Engine Idle Shutdown..................................88
Engine Block Heater
.....................................88 Fuel and Refueling
Safety Precautions
........................................90
Fuel Quality - Gasoline.................................91
Fuel Quality - Diesel......................................92
Running Out of Fuel - 6.8L.........................95
Running Out of Fuel - 6.7L Diesel............95
Selective Catalytic Reduction System...........................................................95
Refueling - 6.8L
............................................100
Refueling - 6.7L Diesel
.................................101
Fuel Consumption.......................................102
Emission Control System - 6.8L.............103
Emission Control System - 6.7L Diesel............................................................105
Fuel Tank Selector Switch..........................112
Transmission
Automatic Transmission.............................113
Power Take-Off
...............................................117
Rear Axle
General Information
.....................................118
Limited Slip Differential..............................118
Electronic Locking Differential.................118
2-Speed Rear Axle........................................119
Brakes
General Information
....................................120
Hints on Driving With Anti-Lock Brakes...........................................................120
Parking Brake
...................................................121
Full Power Brake...........................................124
Air Brakes.........................................................125
Exhaust Brake................................................126
Trailer Brakes..................................................128
Traction Control
Principle of Operation.................................132
Using Traction Control - Vehicles With: Air Brakes
.....................................................132
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F650750 (TBC), enUSA, First Printing Table of Contents

ABOUT THIS MANUAL
Thank you for choosing Ford. We
recommend that you take some time to
get to know your vehicle by reading this
manual. The more that you know about
your vehicle, the greater the safety and
pleasure you will get from driving it.
WARNING
Driving while distracted can result in
loss of vehicle control, crash and
injury. We strongly recommend that
you use extreme caution when using any
device that may take your focus off the
road. Your primary responsibility is the safe
operation of your vehicle. We recommend
against the use of any hand-held device
while driving and encourage the use of
voice-operated systems when possible.
Make sure you are aware of all applicable
local laws that may affect the use of
electronic devices while driving. Note:
Always use and operate your vehicle
in line with all applicable laws and
regulations.
Note: Pass on this manual when selling
your vehicle. It is an integral part of your
vehicle.
Note: Your vehicle ’s powertrain control
systems can detect and store information
about vehicle modifications that increase
horsepower and torque output such as
whether or not performance-enhancing
powertrain components commonly referred
to as performance chips have been used.
This information will stay in the system ’s
memory and cannot be erased even if the
modification is removed. Ford Motor
Company, Ford of Canada, Ford of Mexico
and service or repair facilities can retrieve
this information when servicing your vehicle.
Ford Motor Company may use this
information to determine if your warranty
covers any needed repairs. Note:
Some aftermarket products may
cause severe engine/transmission and/or
exhaust system damage; refer to your
warranty information for more information.
Your new diesel engine will feel, drive and
function somewhat differently than a
gasoline engine. Therefore it is very
important that you read and thoroughly
familiarize yourself and others operating
the vehicle with this guide. There is a
special procedure for turning off the diesel
engine. See Starting a Diesel Engine
(page 86). It is important to read and
understand this material in order to
maintain the best service life for your
engine.
Ford may discontinue models or change
specifications without any notice and
without incurring obligations.
Note: Either Ford Motor Company or an
authorized Ford dealer may have originally
sold this incomplete vehicle to a vehicle
modifier who upfitted it. As a result, some
of the options and features on this vehicle
may differ from what we describe in this
manual.
This manual may qualify the location of a
component as left-hand side or right-hand
side. The side is determined when facing
forward in the seat.
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F650750 (TBC), enUSA, First Printing Introduction

AUTOMATIC TRANSMISSION
WARNING
Always set the parking brake fully
and make sure the gearshift is
latched in park (P) (if equipped).
Turn the ignition to the off position and
remove the key whenever you leave your
vehicle. Understanding the Shift Positions
of a 6–
Speed Automatic
Transmission (If Equipped) Putting your vehicle in or out of gear:
1. Fully press down the brake pedal.
2. Move the gearshift lever into the
desired gear.
3. Come to a complete stop.
4. Move the gearshift lever and securely latch it in park (P) or neutral (N).
Park (P) (If Equipped)
If your transmission has a park position,
this position locks the transmission and
prevents the rear wheels from turning.
Reverse (R)
With the gearshift lever in reverse (R), your
vehicle moves backward. Always come to
a complete stop before shifting into and
out of reverse (R). Neutral (N)
With the gearshift lever in neutral (N), you
can start your vehicle and it is free to roll.
Hold the brake pedal down while in this
position.
Drive (D)
Drive (D) is the normal driving position for
the best fuel economy. The overdrive
function allows automatic upshifts and
downshifts through gears one through six.
M (Manual)
With the gearshift lever in manual (M), the
driver can change gears up or down as
desired. By moving the gearshift lever from
drive position drive (D) to manual (M) you
now have control of selecting the gear you
desire using buttons on the shift lever. See
Understanding your SelectShift
Automatic
™ transmission later in this
section.
To return to normal drive (D) position,
move the shift lever back from manual (M)
to drive (D).
The transmission operates in gears one
through six.
Second (2)
Transmission operates in second (2) gear
only. Use second (2) gear to start-up on
slippery roads.
First (1)
• Transmission operates in first (1) gear
only.
• Provides maximum engine braking.
• Allows upshifts by moving gearshift
lever.
• Does not downshift into first (1) gear
at high speeds; allows for first (1) gear
when vehicle reaches slower speeds.
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F650750 (TBC), enUSA, First Printing TransmissionE163183

Forced downshifts
•
Allowed in drive (D) with the tow/haul
feature on or off.
• Press the accelerator to the floor.
• Allows transmission to select an
appropriate gear.
Tow/Haul Mode To activate tow/haul, press the
button on the gearshift lever
once. The TOW HAUL indicator
light illuminates in the instrument cluster.
The tow/haul feature:
• Delays upshifts to reduce the frequency
of transmission shifting.
• Provides engine braking in all forward
gears, which slows your vehicle and
assists you in controlling your vehicle
when descending a grade.
• Depending on driving conditions and
load conditions, may downshift the
transmission, slow your vehicle and
control your vehicle speed when
descending a hill, without pressing the
accelerator pedal. The amount of
downshift braking provided will vary
based upon the amount you press the
brake pedal.
The tow/haul feature improves
transmission operation when towing a
trailer or a heavy load. All transmission
gear ranges are available when using
tow/haul.
To deactivate the tow/haul feature and
return to normal driving mode, press the
button on the gearshift lever twice. The
TOW HAUL light deactivates. Tow/haul
also deactivates when you power down
your vehicle. WARNING
Do not use the tow/haul feature
when driving in icy or slippery
conditions as the increased engine
braking can cause the rear wheels to slide
and your vehicle to swing around with the
possible loss of vehicle control. Understanding your SelectShift
Automatic
™ transmission
Your vehicle is equipped with a SelectShift
Automatic transmission gearshift lever.
SelectShift Automatic transmission gives
you the ability to change gears up or down
(without a clutch) as desired. Use the buttons on the shifter to lock or
unlock gears and manually select gears.
Press the + button to upshift or the –
button to downshift.
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F650750 (TBC), enUSA, First Printing TransmissionE161509 E163184 E163183

With the gearshift lever in drive (D), press
the – button to activate SelectShift. The
instrument cluster indicates the available
and selected gears.
All available gears display with the current
gear indicated. Press the – button again to
lock out gears beginning with the highest
gear. Example: press the – button twice to
lock out 6th and 5th gears. Only the
available gears display and the
transmission automatically shifts between
the available gears. Press the + button to
unlock gears.
By moving the gearshift lever from the drive
(D) position to the manual (M) position
you may now manually select the gear you
desire. Only the current gear displays. Press
the + button or the – button to upshift or
downshift. If you press the – button at a
vehicle speed that would cause an engine
overspeed, the requested gear flashes then
disappears and the transmission remains
in the current gear.
Recommended shift speeds
Upshift according to the following chart:Upshifts when accelerating (recommended for best fuel economy)
Diesel engines
Gasoline engines
Shift from:
12 mph (19 km/h)
15 mph (24 km/h)
1 – 2
19 mph (31 km/h)
25 mph (40 km/h)
2 – 3
26 mph (42 km/h)
40 mph (64 km/h)
3 – 4
34 mph (55 km/h)
45 mph (72 km/h)
4 – 5
46 mph (74 km/h)
50 mph (80 km/h)
5 – 6
In order to prevent the engine from running
at too low an RPM, which may cause it to
stall, SelectShift still automatically makes
some downshifts if it has determined that
you have not downshifted in time.
Although SelectShift makes some
downshifts for you, it still allows you to
downshift at any time as long as the
SelectShift determines that there is no
damage to the engine from over-revving.
SelectShift does not automatically upshift,
even if the engine is approaching the RPM
limit. You must shift manually by pressing
the + button.
Note: Engine damage may occur if you rev
the engine excessively and hold it without
shifting. Automatic Transmission Adaptive
Learning
This feature's design is to increase
durability and provide consistent shift feel
over the life of your vehicle. A new vehicle
or transmission may have firm shifts, soft
shifts or both. This operation is normal and
does not affect function or durability of the
transmission. Over time, the adaptive
learning process fully updates transmission
operation. Additionally, whenever you
disconnect the battery or install a new
battery, the system must relearn the
strategy.
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F650750 (TBC), enUSA, First Printing Transmission

Loosen the jam nut (A) and un-thread the
adjustment rod (B) from the chamber to
reduce tension on the cable (C). Continue
to un-thread the adjustment rod all the
way and remove it from the chamber.
Air Brakes
WARNING
This control is used for parking only.
Do not leave the vehicle unattended
after setting the parking brake
without placing the transmission park (P).
Use of wheel chocks is also recommended
in hilly or off-road usage. If the service brakes should fail to operate
while your vehicle is moving, you can make
an emergency stop with the parking brake.
Since the parking brake only applies
stopping power to the rear wheels, your
vehicle
’s stopping distance greatly
increases and the handling of your vehicle
is adversely affected. Make repairs
immediately to an inoperative air brake
system circuit. Pull the yellow parking brake knob out to
apply the parking brake. Push the knob in
to release the parking brake.
The parking brake light
illuminates and remains
illuminated (when you switch
the ignition to the on position) until you
release the parking brake. Releasing Spring Brake with Air
Pressure
The air system in all vehicles with
spring-actuated rear wheel parking brakes
is equipped with a valve located on the
governor for connection to an outside air
supply. The valve lets you recharge the
system with air from an outside source,
releasing the spring-actuated parking
brakes. Your vehicle is now ready to tow in
an emergency.
You can only use an outside air source if
the protected system is in operating
condition. If you cannot restore air pressure
in the protected air system, you must
release the spring-actuated brakes
manually.
Releasing Spring Manually
WARNINGS
Do not attempt to disassemble the
parking brake chamber under any
circumstances. The high spring load
may cause serious injury if the chamber
clamps are removed. Block the wheels to help prevent the
vehicle from moving.
Unexpected and possibly sudden
vehicle movement may occur if these
precautions are not taken.
If you release air pressure from the spring
brake chamber, the power spring applies
the brake and, unless air pressure can be
re-established, you must release the spring
brake as follows in order to move your
vehicle.
Do not use impact wrenches as they may
damage the piston and prevent proper
caging of the spring. Do not apply more
than 50 lb.ft (68 Nm) to the release bolt
nut.
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F650750 (TBC), enUSA, First Printing BrakesE210341 E210346

TOWING A TRAILER
WARNINGS
Do not exceed the GVWR or
the GAWR specified on the
certification label. Towing trailers beyond the
maximum recommended
gross trailer weight exceeds the
limit of the vehicle and could
result in engine damage,
transmission damage, structural
damage, loss of vehicle control,
vehicle rollover and personal
injury. Your vehicle may have electrical
items, such as fuses or relays,
related to towing. See Fuses
(page 162).
Your vehicle's load capacity
designation is by weight, not by
volume, so you cannot necessarily
use all available space when
loading a vehicle.
Towing a trailer places an extra
load on your vehicle's engine,
transmission, axle, brakes, tires
and suspension. Inspect these
components periodically during,
and after, any towing operation. Load Placement
To help minimize how trailer
movement affects your vehicle
when driving:
•
Load the heaviest items closest
to the trailer floor.
• Load the heaviest items
centered between the left and
right side trailer tires.
• Load the heaviest items above
the trailer axles or just slightly
forward toward the trailer
tongue. Do not allow the final
trailer tongue weight to go
above or below 10-15% of the
loaded trailer weight.
When driving with a trailer or
payload, a slight takeoff vibration
or shudder may be present due to
the increased payload weight.
Additional information regarding
proper trailer loading and setting
your vehicle up for towing is
located in another chapter of this
manual. See
Load Limit (page
137).
You can also find information in
the
RV & Trailer Towing Guide
available at your authorized
dealer, or online. RV & Trailer Towing Guide Online
http://www.fleet.ford.com/towing-guides/
Website
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F650750 (TBC), enUSA, First Printing Towing

ESSENTIAL TOWING CHECKS
See Load limits in the Load Carrying
chapter for load specification terms found
on the tire label and Safety Compliance
label and instructions on calculating your
vehicle's load.
Remember to account for the trailer
tongue weight as part of your vehicle load
when calculating the total vehicle weight.
Hitches
Do not use a hitch that either clamps onto
the bumper or attaches to the axle. You
must distribute the load in your trailer so
that 10-15% of the total weight of the
trailer is on the tongue.
Safety Chains
Note: Do not attach safety chains to the
bumper.
Always connect the safety chains to the
frame or hook retainers of your vehicle
hitch.
To connect the safety chains, cross the
chains under the trailer tongue and allow
enough slack for turning tight corners. Do
not allow the chains to drag on the ground.
Trailer Brakes WARNING
Do not connect a trailer's hydraulic
brake system directly to your
vehicle's brake system. Your vehicle
may not have enough braking power and
your chances of having a collision greatly
increase. Electric brakes and manual, automatic or
surge-type trailer brakes are safe if you
install them properly and adjust them to
the manufacturer's specifications. The
trailer brakes must meet local and federal
regulations. The rating for the tow vehicle's braking
system operation is at the gross vehicle
weight rating, not the gross combined
weight rating.
Trailer Lamps
WARNING
Never connect any trailer lamp wiring
to the vehicle's tail lamp wiring; this
may damage the electrical system
resulting in fire. Contact your authorized
dealer as soon as possible for assistance
in proper trailer tow wiring installation.
Additional electrical equipment may be
required. Trailer lamps are required on most towed
vehicles. Make sure all running lights, brake
lights, turn signals and hazard lights are
working.
Before Towing a Trailer
Practice turning, stopping and backing up
to get the feel of your vehicle-trailer
combination before starting on a trip.
When turning, make wider turns so the
trailer wheels clear curbs and other
obstacles.
When Towing a Trailer
•
Check your hitch, electrical connections
and trailer wheel lug nuts thoroughly
after you have traveled 50 miles (80
kilometers).
• When stopped in congested or heavy
traffic during hot weather, place the
gearshift in position
P or position N to
aid engine and transmission cooling
and to help air conditioning
performance.
• Turn off the speed control with heavy
loads or in hilly terrain. The speed
control may turn off automatically
when you are towing on long, steep
grades.
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F650750 (TBC), enUSA, First Printing Towing