2016 FORD F650 ignition

Brake-Shift Interlock (If Equipped)
WARNINGS
Do not drive your vehicle until you
verify that the brake lamps are
working.
When doing this procedure, you will
be taking your vehicle out of park
which means your vehicle can roll
freely. To avoid unwanted vehicle
movement, always fully set the parking
brake prior to doing this procedure. Use
wheel chocks if appropriate. If the parking brake is fully released,
but the brake warning lamp remains
illuminated, the brakes may not be
working properly. See your authorized
dealer. Your vehicle is equipped with a brake-shift
interlock feature that prevents the
gearshift lever from moving from park (P)
when the ignition is in the 3 (on) position
and the brake pedal is not pressed.
If you cannot move the gearshift lever out
of park (P) position with the ignition in the
4 (on) position and the brake pedal
pressed, a malfunction may have occurred.
It is possible that a fuse has blown or your
vehicle
’s brake lamps are not operating
properly. See
Fuse Specification Chart
(page 162).
If the fuse is not blown and the brake
lamps are working properly, the following
procedure allows you to move the gearshift
lever from park (P):
1. Apply the parking brake. Switch the ignition key to 1 (off), then remove the
key.
2. Move the steering column to the full down and full rearward position
(toward the driver ’s seat).
3. Remove the gearshift lever boot. 4. Place fingers into hole where you
removed the gearshift lever boot and
pull top half of shroud up and forward
to separate it from the lower half of the
shroud. There is a hinge at the forward
edge of the top shroud. Roll the top
half of the shroud upward on the hinge
point to clear the hazard flasher button,
then pull straight rearward toward the
driver ’s seat to remove.
5. Remove the top half of the shroud.
6. Remove the three fasteners under the column that secure the lower shroud
half to the column. 7.
Pull the lock lever into the full unlocked
position and remove the lower shroud
cover by pulling the lever handle
through the slot in the cover.
8. Apply the brake. Gently lift the override
disk and move the gearshift lever into
neutral (N).
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GENERAL INFORMATION
WARNINGS
Do not drive with your foot resting on
the brake pedal. This results in
abnormally high brake temperatures,
excessive lining wear and increased
stopping distance. Continuous application of the brakes
causes the brakes to overheat,
resulting in temporary loss of braking.
Note:
Occasional brake noise is normal. If
a metal-to-metal, continuous grinding or
continuous squeal sound is present, the
brake linings may be worn-out. Have the
system checked by an authorized dealer. If
your vehicle has continuous vibration or
shudder in the steering wheel while braking,
have it checked by an authorized dealer.
All standard equipment brakes are
self-adjusting. Automatic adjustment,
when required, occurs whenever you apply
and release the brakes during forward or
reverse operation.
Know the required stopping distances for
all driving conditions you may encounter.
For longer brake lining life, take full
advantage of engine braking power when
coming to a stop. See Warning Lamps and
Indicators (page 58).
Wet brakes result in reduced braking
efficiency. Gently press the brake pedal a
few times when driving from a car wash or
standing water to dry the brakes.
If brakes do not grip well:
• Check brake adjustment.
• Check brake linings for excessive wear.
• Check system air pressure on vehicle
equipped with air brakes. •
Let the brakes cool if you have been
using them excessively, as in mountain
driving or after several fast, high-speed
stops.
• If you have been driving through deep
water, gently apply the brakes several
times while your vehicle is moving
slowly.
Anti-lock Brake System
This system helps you maintain steering
control during emergency stops by keeping
the brakes from locking. This lamp momentarily
illuminates when you turn the
ignition on. If the light does not
illuminate during start up, remains on or
flashes, the system may be disabled. Have
the system checked by an authorized
dealer. If the system is disabled, normal
braking is still effective. If the
brake warning lamp illuminates
when you release the parking brake, have
the system checked by an authorized
dealer. If you connect a PLC trailer with
the ignition on, the trailer ABS
light also illuminates. If the light
fails to illuminate, if it remains on after you
start the vehicle or continues to flash, have
the system serviced immediately.
HINTS ON DRIVING WITH
ANTI-LOCK BRAKES
Note: When the system is operating, the
brake pedal may pulse and may travel
further. Maintain pressure on the brake
pedal. You may also hear a noise from the
system. This is normal.
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The anti-lock braking system will not
eliminate the risks when:
•
You drive too closely to the vehicle in
front of you.
• Your vehicle is hydroplaning.
• You take corners too fast.
• The road surface is poor.
PARKING BRAKE
Hydraulic Brakes WARNINGS
Do not use the gearshift selector in
place of the parking brake. Always
set the parking brake fully AND make
sure the transmission is in park (P) or
neutral (N). Use of wheel chocks is also
recommended in hilly or off-road usage.
Unexpected and possible sudden vehicle
movement may occur if these precautions
are not taken. If the parking brake is fully released
but the parking brake warning lamp
remains illuminated, the brakes may
not be working properly. See your dealer
or a qualified service technician. Apply the parking brake whenever the
vehicle is parked. To set the parking brake,
pull the handle up until it snaps into the
locked position.
When the parking brake is out of
adjustment, seek service immediately.
The parking brake warning lamp
in the instrument cluster
illuminates, and remains
illuminated (when you switch on the
ignition), until you release the parking
brake. Push the palm release lever (A) on the
parking brake handle (B) and push down
as far as possible to release the brake.
Driving with the parking brake on causes
the brakes to wear out quickly and reduces
fuel economy.
We recommend you not use the parking
brake to stop a moving vehicle. However,
if the normal brakes fail, you can use the
parking brake to stop your vehicle in an
emergency. Since the parking brake only
applies retardation to the rear wheels, the
vehicle's stopping distance increases
greatly and the handling of your vehicle is
adversely affected.
Applying the Parking Brake
Note:
If the light blinks and a warning tone
sounds when you pull the control knob, the
parking brake is not functioning properly.
Seek immediate service from your dealer.
Pull the yellow, dash-mounted parking
brake knob. The parking brake light
illuminates indicating that the parking
brake has been successfully set.
Releasing the Parking Brake WARNING
Hold the brake pedal down while
moving the gearshift lever from
position to position. If the brake
pedal is not held down, the vehicle may
move unexpectedly resulting in property
damage, personal injury or death. 121
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Note:
Read and understand the following
steps and perform them whenever you
prepare to drive the vehicle.
Note: The parking brake does not disengage
unless sufficient system air pressure is
available.
1. Press and hold the service brake pedal
while the engine is running.
2. Select the appropriate drive gear.
3. Push and hold the yellow dash-mounted parking brake knob until
the parking brake light turns off, then
release.
Parking Brake Light Illumination due
to Low Air Pressure
If the air pressure becomes too low at any
time during vehicle operation, the parking
brake may apply and the parking brake
light turns on.
If the parking brake applies due to low air
pressure, immediate service is required to
the parking brake system.
Parking Brake Warning System
If the parking brake light blinks and a tone
sounds when pulling the yellow control
knob out, this indicates the parking brake
is not functioning properly. Seek service for
the parking brake immediately.
With the ignition key not in the run position:
• A tone sounds if the parking brake
remains released (or in an unknown
state). The tone stops after
approximately 8 minutes or until the
parking brake is applied. Seek service
for the parking brake immediately. Diesel engines: Parking brake light
operation (the light only works when the
ignition key is in the run position):
• On:
Parking brake applied.
• Off:
Parking brake released and no
faults or malfunctions detected.
• Blink and tone:
Parking brake
released (or in an unknown state) and
faults or malfunctions detected.
Releasing Spring Manually WARNINGS
Do not attempt to disassemble the
parking brake chamber under any
circumstances. The high spring load
may cause serious injury. Block the wheels to help prevent the
vehicle from moving.
Unexpected and possibly sudden
vehicle movement may occur if these
precautions are not taken.
If you release hydraulic pressure from the
spring brake chamber the power spring
applies the brake and, unless hydraulic
pressure can be re-established, you must
release the spring brake as follows in order
to move your vehicle.
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Loosen the jam nut (A) and un-thread the
adjustment rod (B) from the chamber to
reduce tension on the cable (C). Continue
to un-thread the adjustment rod all the
way and remove it from the chamber.
Air Brakes
WARNING
This control is used for parking only.
Do not leave the vehicle unattended
after setting the parking brake
without placing the transmission park (P).
Use of wheel chocks is also recommended
in hilly or off-road usage. If the service brakes should fail to operate
while your vehicle is moving, you can make
an emergency stop with the parking brake.
Since the parking brake only applies
stopping power to the rear wheels, your
vehicle
’s stopping distance greatly
increases and the handling of your vehicle
is adversely affected. Make repairs
immediately to an inoperative air brake
system circuit. Pull the yellow parking brake knob out to
apply the parking brake. Push the knob in
to release the parking brake.
The parking brake light
illuminates and remains
illuminated (when you switch
the ignition to the on position) until you
release the parking brake. Releasing Spring Brake with Air
Pressure
The air system in all vehicles with
spring-actuated rear wheel parking brakes
is equipped with a valve located on the
governor for connection to an outside air
supply. The valve lets you recharge the
system with air from an outside source,
releasing the spring-actuated parking
brakes. Your vehicle is now ready to tow in
an emergency.
You can only use an outside air source if
the protected system is in operating
condition. If you cannot restore air pressure
in the protected air system, you must
release the spring-actuated brakes
manually.
Releasing Spring Manually
WARNINGS
Do not attempt to disassemble the
parking brake chamber under any
circumstances. The high spring load
may cause serious injury if the chamber
clamps are removed. Block the wheels to help prevent the
vehicle from moving.
Unexpected and possibly sudden
vehicle movement may occur if these
precautions are not taken.
If you release air pressure from the spring
brake chamber, the power spring applies
the brake and, unless air pressure can be
re-established, you must release the spring
brake as follows in order to move your
vehicle.
Do not use impact wrenches as they may
damage the piston and prevent proper
caging of the spring. Do not apply more
than 50 lb.ft (68 Nm) to the release bolt
nut.
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1.
Remove the stud tool and nut from the
carrying pocket on the brake chamber
assembly. 2. Remove the access plug from the end
of the spring chamber.
3. Insert the release stud through the opening in the chamber and into the
spring pressure plate. 4.
Turn the release stud ¼ turn to engage
the stud tangs with the slot in the
pressure plate. Keep the stud engaged
and install the nut on the release stud.
5. Tighten the nut until the spring is fully caged and brakes released. Do not
loosen or remove the release stud and
nut unless you completely assemble
and securely clamp the brake chamber.
6. After restoring the air pressure, unscrew and remove the release stud
and install in the carrying pocket. Install
the access plug. FULL POWER BRAKE WARNING
If the brake warning lamp in the
instrument cluster remains
illuminated after engine start up, this
indicates a system failure in the Full Power
Brake system. Stop the vehicle safely as
soon as possible and seek service
immediately. This system incorporates standard braking,
an anti-lock braking system (ABS) and
optional Power Park Brake into one fully
integrated hydraulic brake system. With
the Full Power Brake system, braking
energy is stored, similar to an air brake
system, resulting in faster response times
and shorter stopping distances. This is
accomplished using motor and pump
assemblies that pressurize the system by
pumping brake fluid into accumulators.
This is similar to the air compressor of an
air brake system pressurizing the air tanks.
The system includes a master cylinder that
provides the normal pedal feel and
transfers the pedal force, via brake fluid,
to the main components of the system.
Note:
The motor and pumps run
momentarily with the ignition switch in the
on or run position, or in the off position with
the brake pedal pressed.
Note: During normal driving, you may hear
the pump and motors replenishing the
accumulators. This is a normal function of
the system.
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AIR BRAKES
WARNINGS
Do not drive or continue to drive if the
low air pressure buzzer is sounding
or the brake warning light is lit. These
warnings indicate that air pressure is not
to normal operating level. Continued use
of the vehicle could result in loss of braking
ability. Avoid repeated light application of
the brake pedal. This depletes air
pressure faster and could result in
loss of braking capability. Do not move the vehicle when the
air pressure is insufficient because
the brake system may be inoperative.
After starting the engine, give the air
compressor time to build up the air
pressure to 60 psi (414 kPa) before moving
your vehicle. Periodically check the air pressure gauge
while driving. Pressure should range
between approximately 100 psi (690 kPa)
to
130 psi (896 kPa). The air compressor
governor cut-in and cutout pressure
settings are set at the factory and are not
adjustable. When air pressure is insufficient
(below
60 psi (414 kPa)), a
warning light illuminates and a
buzzer sounds when the ignition is in the
on position. This may happen because
excessive brake applications are depleting
the system air pressure. If this condition
occurs, stop driving your vehicle until the
compressor has fully recharged the air
system.
Select a gear ratio to help slow your vehicle
before descending grades. Supplementing
with brakes, as required, help to safely slow
the vehicle and avoids overspeeding the
engine.
Air Chamber Stroke Indication
Air chamber push rods have orange stroke
indicator markers that warn when the
braking system requires adjustment or
repair. The painted orange indicator is on
the air chamber push rod at the slack
adjuster stroke dimension that requires
service when visible during brake
application.
A qualified service technician should
perform air brake inspection and
adjustment or repairs keeping to the
instructions in the service manual.
Cam Brakes - Automatic Slack
Adjusters WARNING
Do not manually adjust the
automatic slack adjusters to correct
excessive push rod stroke as it may
result in reduced brake effectiveness and
a vehicle crash. Excessive push rod stroke
indicates that a problem exists with the
automatic adjuster, with the installation
of the adjuster, or with foundation brake
components that manual adjustment does
not remedy. Seek service from a qualified
facility for excessive push rod stroke. 125
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PRINCIPLE OF OPERATION
The traction control system helps avoid
drive wheel spin and loss of traction.
If your vehicle begins to slide, the system
applies the brakes to individual wheels
and, when needed, reduces engine power
at the same time. If the wheels spin when
accelerating on slippery or loose surfaces,
the system reduces engine power in order
to increase traction.
Note:
The system does not apply the brakes
when vehicle speed is above 25 mph
(40 km/h).
USING TRACTION CONTROL -
VEHICLES WITH: AIR BRAKES WARNING
Aggressive driving in any road
conditions can cause you to lose
control of your vehicle increasing the
risk of severe personal injury or property
damage. The occurrence of a traction
control event is an indication that at least
some of the tires have exceeded their
ability to grip the road; this may lead to an
increased risk of loss of vehicle control,
vehicle rollover, personal injury and death.
If you experience a severe road event,
SLOW DOWN. Press the switch to select Off Road or
Mud/Snow traction mode. This is
beneficial when your vehicle is stuck in
snow or on a slippery road surface. This
mode allows excess wheel spin to dig your
vehicle out and allows you to rock your
vehicle.
Press the switch again to select standard
traction control. The system automatically
selects standard traction control at the
next ignition cycle. System Indicator Light
Note:
If the traction control light does not
flash during a traction control event or stays
illuminated, the system is not functioning
properly. Take your vehicle to an authorized
dealer for service.
During traction control operation, the
traction control light flashes rapidly and
the engine does not rev-up when you press
further on the accelerator. This is normal
and is no reason for concern.
In Off Road or Mud/Snow mode, the
traction control light illuminates and
flashes slowly. If a traction event occurs,
in either mode, the light flashes rapidly.
USING TRACTION CONTROL -
VEHICLES WITH: HYDRAULIC
BRAKES WARNING
Aggressive driving in any road
conditions can cause you to lose
control of your vehicle increasing the
risk of severe personal injury or property
damage. The occurrence of a traction
control event is an indication that at least
some of the tires have exceeded their
ability to grip the road; this may lead to an
increased risk of loss of vehicle control,
vehicle rollover, personal injury and death.
If you experience a severe road event,
SLOW DOWN. The system automatically turns on each
time you switch the ignition on.
Use the traction control switch on the
instrument panel to switch the system off
or on.
If your vehicle is stuck in mud or snow,
switching traction control off may be
beneficial as this allows the wheels to spin.
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