ENGINE OIL DIPSTICK - 6.8L
MINA
MAX
B
ENGINE OIL DIPSTICK - 6.7L
DIESEL Minimum.
A
Maximum.
B
ENGINE OIL CHECK - 6.8L
1. Make sure that your vehicle is on level ground.
2. Turn the engine off and wait 15 minutes
for the oil to drain into the oil pan.
3. Set the parking brake and ensure the gearshift is in park (P) or neutral (N). 4. Open the hood. Protect yourself from
engine heat.
5. Locate and carefully remove the engine
oil level dipstick. See Under Hood
Overview (page 183).
6. Wipe the dipstick clean. Insert the dipstick fully, then remove it again.
•If the oil level is between the lower
and upper holes, the oil level is
acceptable. DO NOT ADD OIL.
• If the oil level is below the lower
hole, add enough oil to raise the
level within the lower and upper
holes.
• Oil levels above the upper hole may
cause engine damage. Some oil
must be removed from the engine
by an authorized dealer.
7. Put the oil level dipstick back into the oil dipstick tube and ensure it is fully
seated.
Adding Engine Oil
Note: Do not remove the filler cap when
the engine is running.
Note: Do not remove the engine oil level
dipstick when the engine is running.
Note: Do not add oil further than the MAX
mark. Oil levels above the MAX mark may
cause engine damage. 185
F650750 (TBC), enUSA, First Printing MaintenanceE161560
AB E206879
AB E142732
Only use oils certified for gasoline engines
by the American Petroleum Institute (API).
An oil with this trademark symbol
conforms to the current engine and
emission system protection standards and
fuel economy requirements of the
International Lubricants Specification
Advisory Council (ILSAC), comprised of
U.S. and Japanese automobile
manufacturers.
1. Check the engine oil level.
2. If the engine oil level is not within the
normal range, add engine oil that
meets Ford specifications. See
Capacities and Specifications for more
information.
3. Remove the engine oil filler cap and use a funnel to pour the engine oil into
the opening.
4. Recheck the engine oil level. Make sure
the oil level is not above the normal
operating range on the engine oil level
dipstick.
5. Install the engine oil level dipstick and ensure it is fully seated.
6. Fully install the engine oil filler cap by turning the filler cap clockwise until
three clicks are heard or until the cap
is fully seated.
ENGINE OIL CHECK - 6.7L
DIESEL
Because it is normal to add some oil
between oil changes, check your engine oil
level each time you stop for fuel. To check
the engine oil level consistently and
accurately, the following procedure is
recommended:
1. Have engine at normal operating temperature (at least into the NORMAL
range on the engine coolant
temperature gauge). 2.
Park the vehicle on a level surface, then
turn off the engine and open the hood.
3. Allow at least 20 minutes after engine
shutdown to ensure that the oil
contained in the upper parts of the
engine has returned to the oil pan.
4. Protecting yourself from engine heat, pull out the dipstick, wipe it clean and
reinsert fully.
5. Read oil level on both sides of dipstick
and use highest level (reading) for the
actual engine oil level. 6. Maintain the oil level within the
crosshatch area on the dipstick by
adding oil as required. Do not overfill
the oil past the maximum line as
depicted by the arrow.
Engine Oil Specifications
To help achieve acceptable engine
performance and durability, it is important
that only engine oils of good quality are
used in your diesel engine and it is changed
at the recommended interval. For normal
or severe service, use Motorcraft® oil or an
equivalent oil conforming to Ford
specifications as listed in the Capacities
and Specifications chapter. See
Capacities and Specifications (page
256). It is important to use these oils
because they are compatible with the
emission control equipment of your vehicle
to meet the more stringent emission
standards.
186
F650750 (TBC), enUSA, First Printing MaintenanceE163369
Headlamp Aiming Target
8 feet (2.4 meters)
A
Center height of lamp to ground
B
25 feet (7.6 meters)
C
Horizontal reference line
D
Vertical Aim Adjustment Procedure
1. Park the vehicle directly in front of a wall or screen on a level surface,
approximately 25 feet (7.6 meters)
away.
2. Measure the height of the headlamp bulb center from the ground and mark
an 8 foot (2.4 meter) horizontal
reference line on the vertical wall or
screen at this height.
Note: To see a clearer light pattern for
adjusting, you may want to block the light
from one headlamp while adjusting the
other.
3. Turn on the low beam headlamps to illuminate the wall or screen and open
the hood. 4. On the wall or screen you will observe
a flat zone of high intensity light
located at the top of the right hand
portion of the beam pattern. If the top
edge of the high intensity light zone is
not at the horizontal reference line, the
headlamp will need to be adjusted. 5. Locate the vertical adjuster on each
headlamp. Using a Phillips #2
screwdriver, turn the adjuster either
clockwise or counterclockwise in order
to adjust the vertical aim of the
headlamp.
6. Repeat steps 3 thru 5 to adjust the other headlamp.
7. Close the hood and turn off the lamps.
Horizontal Aim Adjustment
Horizontal aim is not required for this
vehicle and is not adjustable.
207
F650750 (TBC), enUSA, First Printing MaintenanceE142592 E142465 E163806
The restriction gauge, located on the upper
housing of the air filter assembly, measures
the vacuum inside the air filter. The more
the air filter is restricted (dirty, clogged),
the higher the vacuum reading.
Check the air filter restriction gauge
whenever you open the hood to perform
general engine maintenance or at least
every 7,500 miles (12,000 km). If you
operate your vehicle in extremely dusty
conditions, check and reset the gauge at
least every 500 miles (800 km), or two
weeks, whichever comes first. Change the
air filter when the restriction gauge reads
near the change filter line and the gauge
is yellow. If you allow the restriction gauge
to reach maximum restriction you can
affect your engine performance and fuel
economy.
Note:
Do not blow out the air filter element
with compressed air since the compressed
air could damage the filter paper.
Note: Do not rely on filter appearance
alone. A filter which appears to be dirty may
actually have several thousand miles
(kilometers) of life remaining. After installation of the new filter element,
reset the gauge by pressing the reset
button on top of the gauge.
The following actions are recommend after
operating the vehicle up to 200 miles (320
km) in heavy snowfall or extreme rain:
•
Snow: At the earliest opportunity, open
the hood and clear all the snow and ice
from the air filter housing inlet (do NOT
remove the foam filter) and reset the
air filter restriction gauge.
• Extreme rain: The air filter will dry after
about 15– 30 minutes at highway
speeds. At the earliest opportunity,
open the hood and reset the air filter
restriction gauge.
Air Filter Replacement
When replacing the air filter element, use
a Motorcraft® air filter element. See
Motorcraft Parts (page 253).
Note: Failure to use the correct air filter
element may result in severe engine
damage.
212
F650750 (TBC), enUSA, First Printing MaintenanceE163372 E163373
2
2-Speed Rear Axle........................................119
Axle Shifting.......................................................... 119
A
A/C See: Climate Control........................................... 70
About This Manual...........................................7
Diesel Engine Information................................... 8
Minor Troubleshooting Guide............................ 9
Warnings.................................................................... 8
ABS See: Brakes........................................................... 120
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes................................................................ 120
Accessories
.....................................................310
Accessories See: Replacement Parts
Recommendation............................................ 13
Adjusting the Headlamps
........................206
Horizontal Aim Adjustment........................... 207
Vertical Aim Adjustment................................ 206
Adjusting the Steering Wheel
...................44
Air Brakes.........................................................125 Air Chamber Stroke Indication...................... 125
Cam Brakes - Automatic Slack Adjusters........................................................... 125
Emergency Air Brake......................................... 126
Air Conditioning See: Climate Control........................................... 70
Air Filter See: Changing the Engine Air Filter - 6.7L
Diesel................................................................... 211
See: Changing the Engine Air Filter - 6.8L..................................................................... 210
Air Induction System Inspection.............217 Chassis-mounted Charge Air Cooler...........218
Air Suspension
...............................................138
Air Suspension Dump Button........................ 138
Connecting and Disconnecting a Trailer with Air Suspension and Air Suspension
Dump Button................................................... 138
Suspension Conversions................................. 138
System Indicator Light...................................... 138
Appendices....................................................345 Audible Warnings and Indicators..............61
Headlamps On Warning Chime....................... 61
Key in Ignition Warning Chime......................... 61
Audio Control
..................................................44
Media........................................................................\
45
Seek, Next or Previous........................................ 45
Audio Input Jack............................................277
Audio System
................................................270
General Information......................................... 270
Audio Unit - Vehicles With: AM/FM/CD/ SYNC..............................................................272
Audio Unit - Vehicles With: AM/FM.......271
Automatic Transmission.............................113 Brake-Shift Interlock.......................................... 116
If Your Vehicle Gets Stuck In Mud or Snow.................................................................... 117
Understanding the Shift Positions of a 6– Speed Automatic Transmission..........113
Understanding your SelectShift Automatic ™ transmission.......................... 114
Automatic Transmission Fluid Check
............................................................200
Checking Automatic Transmission
Fluid................................................................... 200
Auxiliary Power Points..................................81 110 Volt AC Power Points.................................... 81
12 Volt DC Power Point........................................ 81
Locations.................................................................. 81
Auxiliary Switches........................................310
Axle Inspection
..............................................221
Front Axle............................................................... 221
B
Battery See: Changing the 12V Battery..................... 204
Bonnet Lock See: Opening and Closing the Hood............181
Booster Seats..................................................25 Types of Booster Seats...................................... 26
Brake Fluid Check.........................................201
Brakes...............................................................120 General Information.......................................... 120
Brake System Inspection...........................218 Air Brakes............................................................... 219
Driveline Parking Brake..................................... 221
Hydraulic Brakes................................................ 220
Breaking-In.....................................................146
367
F650750 (TBC), enUSA, First Printing Index
Headlamp Removal
See: Removing a Headlamp......................... 208
Head Restraints...............................................73 Adjusting the Head Restraint........................... 74
Heated Exterior Mirrors.................................72
Heating See: Climate Control........................................... 70
Hints on Controlling the Interior Climate.............................................................71
Cooling the Interior Quickly................................ 71
General Hints........................................................... 71
Heating the Interior Quickly............................... 71
Recommended Settings for Cooling..............71
Recommended Settings for Heating.............71
Side Window Defogging in Cold Weather............................................................... 72
Vehicle Stationary for Extended Periods During Extreme High Ambient
Temperatures..................................................... 71
Hints on Driving With Anti-Lock Brakes
............................................................120
Hood Lock See: Opening and Closing the Hood............181
I
Ignition Switch
................................................84
In California (U.S. Only)..............................157
Information Display Control.......................45
Information Displays.....................................62 General Information............................................ 62
Information Messages
.................................64
Diesel Messages................................................... 65
Engine...................................................................... 68
Fuel........................................................................\
.... 68
Key........................................................................\
..... 68
Maintenance.......................................................... 68
Park Brake............................................................... 69
Installing Child Restraints
............................18
Child Seats............................................................... 18
Tether Strap Attachment.................................. 24
Using Cinch Tongue Lap and Shoulder Belts (All Front Center, Super Cab and Crew
Cab Rear Center Positions).......................... 21
Using Lap and Shoulder Belts.......................... 19
Using Lower Anchors and Tethers for CHildren (LATCH)............................................ 23
Using Tether Straps............................................. 23Instrument Cluster
.........................................54
Instrument Lighting Dimmer.....................48
Interior Lamps.................................................49 Dome and Map Lamps...................................... 49
Map Lamps............................................................ 49
Interior Mirror
...................................................53
Introduction.........................................................7
J
Jump Starting the Vehicle
.........................153
Connecting the Jumper Cables..................... 154
Jump Starting....................................................... 155
Preparing Your Vehicle..................................... 154
Removing the Jumper Cables........................ 155
K
Keys and Remote Controls.........................38
L
Lighting Control
...............................................47
Headlamp Flasher............................................... 48
High Beams............................................................. 47
Lighting...............................................................47 General Information............................................ 47
Limited Slip Differential..............................118
Load Carrying
..................................................137
Load Limit........................................................137 Unloaded or Lightly Loaded Vehicles..........137
Locking and Unlocking
................................40
Autolock and Autounlock................................. 40
Battery Saver.......................................................... 41
Illuminated Entry................................................... 41
Power Door Locks................................................ 40
Remote Control.................................................... 40
Smart Unlocks...................................................... 40
Locks..................................................................40
Lug Nuts See: Changing a Road Wheel........................ 247
M
Maintenance..................................................180 General Information.......................................... 180
Manual Climate Control..............................70
371
F650750 (TBC), enUSA, First Printing Index
Manual Seats...................................................75
Manual Lumbar .................................................... 76
Moving the Seat Backward and Forward............................................................... 75
Recline Adjustment............................................. 75
Tilting the Seatback Forward (Two-Passenger Bench Seat).................... 76
Message Center See: Information Displays................................. 62
Mirrors See: Windows and Mirrors................................ 50
Mobile Communications Equipment......14
Motorcraft Parts - 6.7L Diesel.................253
Motorcraft Parts - 6.8L..............................252
N
Noise Pollution Control.................................16 Air Intake System.................................................. 16
Body........................................................................\
... 16
Cooling System...................................................... 16
Engine........................................................................\
16
Exhaust System..................................................... 16
Transmission Enclosure...................................... 16
Normal Scheduled Maintenance............321 Intelligent Oil-Life Monitor™ (Diesel Engine
Only)................................................................... 321
Normal Maintenance Intervals..................... 322
O
Oil Change Indicator Reset
.......................190
Oil Check See: Engine Oil Check - 6.7L Diesel.............186
See: Engine Oil Check - 6.8L.......................... 185
Opening and Closing the Hood................181 Closing the Hood................................................ 182
Opening the Hood............................................... 181
Ordering Additional Owner's Literature......................................................160
Obtaining a French Owner ’s Manual..........160
Overhead Console
.........................................83
P
Parking Brake
...................................................121
Air Brakes............................................................... 123
Hydraulic Brakes................................................... 121Passive Anti-Theft System.........................42
SecuriLock ™.......................................................... 42
PATS See: Passive Anti-Theft System..................... 42
Perchlorate........................................................13
Power Door Locks See: Locking and Unlocking............................. 40
Power Seats
.....................................................76
Air-Ride Seat........................................................... 77
Power Steering Fluid Check.....................202
Power Take-Off
...............................................117
Power Windows.............................................50
Bounce-Back......................................................... 50
One-Touch Up or Down.................................... 50
Window Lock......................................................... 50
Protecting the Environment........................16
R
Rear Axle Fluid Check
.................................223
Changing the Fluid............................................. 223
Checking the Fluid Level.................................. 223
Rear Axle
...........................................................118
General Information........................................... 118
Rear Seat Armrest.........................................80
Rear Seats
.........................................................78
Folding the Rear Seat Back (Crew Cab)
........................................................................\
........ 78
Folding up the Rear Seat Cushion.................. 78
Returning the Seat to the Seating Position............................................................... 78
Recommended Towing Weights.............141
Refueling - 6.7L Diesel
.................................101
Fuel Filler Cap....................................................... 101
Fuel Fill Rate......................................................... 102
Refueling - 6.8L
............................................100
Fuel Filler Cap...................................................... 100
Remote Control..............................................38 Car Finder................................................................ 39
Integrated Keyhead Transmitters .................38
Replacing the Battery......................................... 38
Sounding a Panic Alarm.................................... 39
Removing a Headlamp
.............................208
Repairing Minor Paint Damage..............228
372
F650750 (TBC), enUSA, First Printing Index