Protected componentsFuse amp ratingFuse or relay number
Not used.—30
Body builder left-hand low beam head-lamp feed.10A31
Not used.—32
Body builder reverse lamp power.10A33
Body builder reverse gear.10A34Trailer tow reverse lamps.
Body builder high beam feed.20A35High beam indicator.
Transmission control switch.10A36
Not used.—37
Body builder run feed.10A38
Not used.—39
Not used.—40
Instrument cluster lighting.10A41
Not used.—42
Not used.—43
Not used.—44
Trailer tow right-hand direction indicator.—Relay 1
Trailer tow left-hand direction indicator.—Relay 2
Right-hand direction indicator.—Relay 3
Left-hand direction indicator.—Relay 4
Not used.—Relay 5
Daytime running lamps.—Relay 6Parking brake.
Daytime running lamps on/off.—Relay 7
Brake transmission shift interlock.—Diode 1
Brake transmission shift interlock.—Diode 2
76Motorhome (TY3) , enUSA, First PrintingFuses
To reset the oil life monitoring system dothe following:
1.Switch the ignition on. Do not start theengine.
2.Fully press the accelerator and brakepedals at the same time.
3.Keep the accelerator and brake pedalsfully pressed.
4.After three seconds, a messagedisplays confirming the reset procedureis in progress.
5.After 25 seconds, a message displaysconfirming the reset procedure iscomplete.
6.Release the accelerator and brakepedals.
7.Switch the ignition off.
ENGINE COOLANT CHECK
WARNINGS
Do not add engine coolant when theengine is hot. Steam and scaldingliquids released from a hot coolingsystem can burn you badly. Also, spillingcoolant on hot engine parts can burn you.
Do not put engine coolant in thewindshield washer fluid container. Ifsprayed on the windshield, enginecoolant could make it difficult to seethrough the windshield.
To reduce the risk of personal injury,make sure the engine is cool beforeunscrewing the coolant pressurerelief cap. The cooling system is underpressure; steam and hot liquid can comeout forcefully when you loosen the capslightly.
Do not add coolant further than theMAX mark.
When the engine is cold, check theconcentration and level of the enginecoolant at the intervals listed in thescheduled maintenance information. SeeScheduled Maintenance (page 128).
Note:Make sure that the level is betweenthe MIN and MAX marks on the coolantreservoir.
Note:Coolant expands when it is hot. Thelevel may extend beyond the MAX mark
Note:If the level is at the MIN mark, belowthe MIN mark, or empty, add coolantimmediately. See Adding Engine Coolantin this chapter.
The coolant concentration should bemaintained within 48% to 50%, whichequates to a freeze point between -30°F(-34°C) and -34°F (-37°C).
Note:For best results, coolantconcentration should be tested with arefractometer such as Robinair® Coolantand Battery Refractometer 75240. We donot recommend the use of hydrometers orcoolant test strips for measuring coolantconcentrations.
Note:Automotive fluids are notinterchangeable. Do not use engine coolant,antifreeze or windshield washer fluid outsideof its specified function and vehicle location.
Adding Engine Coolant
Note:Do not use stop leak pellets, coolingsystem sealants, or additives as they cancause damage to the engine cooling orheating systems. Your vehicle’s warrantydoes not cover this damage.
84Motorhome (TY3) , enUSA, First PrintingMaintenance
Vehicles driven year-round in non-extremeclimates should use prediluted enginecoolant for optimum cooling system andengine protection.
What you Should Know About Fail-Safe Cooling
If you deplete the engine coolant supply,this feature allows you to drive your vehicletemporarily before you incur incrementalcomponent damage. The fail-safe distancedepends on ambient temperatures, vehicleload and terrain.
How Fail-Safe Cooling Works
If the engine begins to overheat, the enginecoolant temperature gauge will move tothe red (hot) area and:
The coolant temperaturewarning indicator will light.
The service engine soonindicator will light.
If the engine reaches a presetover-temperature condition, the enginewill automatically switch to alternatingcylinder operation. Each disabled cylinderacts as an air pump and cools the engine.
When this occurs, the vehicle will stilloperate. However:
•The engine power will be limited.
•This will disable the air conditioningsystem.
Continued operation will increase theengine temperature and the engine willcompletely shut down, causing steeringand braking effort to increase.
Once the engine temperature cools, theengine can be re-started. Take your vehicleto an authorized dealer as soon as possibleto minimize engine damage.
When Fail-Safe Mode Is Activated
WARNINGS
Fail-safe mode is for use duringemergencies only. Operate thevehicle in fail-safe mode only as longas necessary to bring the vehicle to rest ina safe location and seek immediate repairs.When in fail-safe mode, the vehicle willhave limited power, will not be able tomaintain high-speed operation and maycompletely shut down without warning,potentially losing engine power, powersteering assist and power brake assist,which may increase the possibility of acrash resulting in serious injury.
Never remove the coolant reservoircap while the engine is running or hot.
You have limited engine power when in thefail-safe mode, so drive the vehicle withcaution. The vehicle will not be able tomaintain high-speed operation and theengine will run rough. Remember that theengine is capable of completely shuttingdown automatically to prevent enginedamage, therefore:
1.Pull off the road as soon as safelypossible and switch off the engine.
2.Have your vehicle towed to anauthorized dealer.
3.If this is not possible, wait a shortperiod for the engine to cool.
4.Check the coolant level and replenishif low.
5.Re-start the engine and take yourvehicle to an authorized dealer.
Note:Driving the vehicle without repairingthe engine problem increases the chance ofengine damage. Take your vehicle to anauthorized dealer as soon as possible.
86Motorhome (TY3) , enUSA, First PrintingMaintenance
When washing:
•Take care when using a power washerto clean the engine. The high-pressurefluid could penetrate the sealed partsand cause damage.
•Do not spray a hot engine with coldwater to avoid cracking the engineblock or other engine components.
•Spray Motorcraft Engine Shampoo andDegreaser on all parts that requirecleaning and pressure rinse clean. InCanada, use Motorcraft EngineShampoo.
•Never wash or rinse the engine while itis hot or running; water in the runningengine may cause internal damage.
•Never wash or rinse any ignition coil,spark plug wire or spark plug well, orthe area in and around these locations.
•Cover the battery, power distributionbox, and air filter assembly to preventwater damage when cleaning theengine.
CLEANING THE ALLOY
WHEELS (If Equipped)
Note:Do not apply a cleaning chemical towarm or hot wheel rims and covers.
Note:Some automatic car washes maycause damage to the finish on your wheelrims and covers.
Note:Industrial-strength or heavy-dutycleaners in combination with brush agitationto remove brake dust and dirt, could wearaway the clear coat finish over a period time.
Note:Do not use hydrofluoric acid-basedor high caustic-based wheel cleaners, steelwool, fuels or strong household detergents.
Note:If you intend parking your vehicle foran extended period after cleaning thewheels with a wheel cleaner, drive yourvehicle for a few minutes before doing so.This will reduce the risk of increasedcorrosion of the brake discs.
Alloy wheels and wheel covers are coatedwith a clear coat paint finish. To maintaintheir condition we recommend that you:
•Clean the wheels weekly usingMotorcraft Wheel and Tire Cleaner.Apply using manufacturer'sinstructions.
•Use a sponge to remove heavydeposits of dirt and brake dustaccumulation.
•Rinse thoroughly with a strong streamof water when you have completed thecleaning process.
•To remove tar and grease, useMotorcraft Bug and Tar Remover.
VEHICLE STORAGE
If you plan on storing your vehicle for 30days or more, read the followingmaintenance recommendations to makesure your vehicle stays in good operatingcondition.
We engineer and test all motor vehiclesand their components for reliable, regulardriving. Under various conditions,long-term storage may lead to degradedengine performance or failure unless youuse specific precautions to preserve enginecomponents.
General
•Store all vehicles in a dry, ventilatedplace.
•Protect from sunlight, if possible.
•If vehicles are stored outside, theyrequire regular maintenance to protectagainst rust and damage.
95Motorhome (TY3) , enUSA, First PrintingVehicle Care
Body
•Wash your vehicle thoroughly toremove dirt, grease, oil, tar or mud fromexterior surfaces, rear-wheel housingand the underside of front fenders.
•Periodically wash your vehicle if it isstored in exposed locations.
•Touch-up exposed or primed metal toprevent rust.
•Cover chrome and stainless steel partswith a thick coat of auto wax to preventdiscoloration. Re-wax as necessarywhen you wash your vehicle.
•Lubricate all hood, door and luggagecompartment hinges and latches witha light grade oil.
•Cover interior trim to prevent fading.
•Keep all rubber parts free from oil andsolvents.
Engine
•Change the engine oil and filter prior tostorage because used engine oilcontains contaminates which maycause engine damage.
•Start the engine every 15 days for aminimum of 15 minutes. Run at fast idlewith the climate controls set to defrostuntil the engine reaches normaloperating temperature.
•With your foot on the brake, shiftthrough all the gears while the engineis running.
•We recommend that you change theengine oil before you use your vehicleagain.
Fuel system
•Fill the fuel tank with high-quality fueluntil the first automatic shutoff of thefuel pump nozzle.
Cooling system
•Protect against freezing temperatures.
•When removing your vehicle fromstorage, check coolant fluid level.Confirm that there are no coolingsystem leaks and that fluid is at therecommended level.
Battery
•Check and recharge as necessary. Keepconnections clean.
•If storing your vehicle for more than 30days without recharging the battery,we recommend that you disconnectthe battery cables to maintain batterycharge for quick starting.
Note:It is necessary to reset memoryfeatures if battery cables are disconnected.
Brakes
•Make sure the brakes and parking brakerelease fully.
Tires
•Maintain recommended air pressure.
Miscellaneous
•Make sure all linkages, cables, leversand pins under your vehicle are coveredwith grease to prevent rust.
•Move vehicles at least 25 ft (7.5 m)every 15 days to lubricate working partsand prevent corrosion.
Removing Vehicle From Storage
When your vehicle is ready to come out ofstorage, do the following:
•Wash your vehicle to remove any dirtor grease film build-up on windowsurfaces.
•Check windshield wipers for anydeterioration.
96Motorhome (TY3) , enUSA, First PrintingVehicle Care
Engine Coolant Check..................................84Adding Engine Coolant......................................84Recycled Engine Coolant..................................85Severe Climates....................................................85What you Should Know About Fail-SafeCooling................................................................86Engine Oil Check............................................83Adding Engine Oil.................................................83Engine Oil Dipstick.........................................83Engine Specifications..................................118Drivebelt Routing.................................................118Environment.......................................................8Essential Towing Checks.............................47Before Towing a Trailer......................................48Hitches......................................................................47Launching or Retrieving a Boat or PersonalWatercraft (PWC)..........................................49Safety Chains.........................................................47Trailer Brakes.........................................................48Trailer Lamps.........................................................48When Towing a Trailer.......................................48Export Unique Options...................................7Extended Service Plan (ESP)..................126SERVICE PLANS (CANADA ONLY)..............127SERVICE PLANS (U.S. Only)..........................126
F
Ford Credit...........................................................5(U.S. Only).................................................................5Fuel and Refueling.........................................25Fuel Consumption.........................................28Calculating Fuel Economy................................28Filling the Tank......................................................28Fuel Filter............................................................91Fuel Quality......................................................26Choosing the Right Fuel....................................26Fuses...................................................................63Fuse Specification Chart.............................63Diode and Relay Module....................................73F53/F59 Passenger Compartment FusePanel.....................................................................74F53 Power Distribution Box..............................63
G
Gauges.................................................................13Engine Coolant Temperature Gauge.............14Engine Oil Pressure Gauge................................14Fuel Gauge...............................................................14Speedometer..........................................................14Transmission Fluid TemperatureGauge....................................................................14General Maintenance Information.........128Multi-point Inspection......................................130Owner Checks and Services...........................129Protecting Your Investment............................128Why Maintain Your Vehicle?..........................128Why Maintain Your Vehicle at YourDealership?......................................................128Getting Assistance Outside the U.S. andCanada...........................................................60Getting the Services You Need..................57Away From Home.................................................57
H
HandbrakeSee: Parking Brake...............................................36Hazard Warning Flashers............................54Hints on Driving With Anti-LockBrakes..............................................................35
I
Ignition Switch.................................................22In California (U.S. Only)...............................58Information Displays......................................18General Information.............................................18Information Messages..................................19Engine.......................................................................20Maintenance...........................................................21Transmission...........................................................21Instrument Cluster..........................................13Instrument Lighting Dimmer........................11Introduction........................................................3
148Motorhome (TY3) , enUSA, First PrintingIndex
J
Jump Starting the Vehicle...........................54Connecting the Jumper Cables.......................55Jump Starting........................................................56Preparing Your Vehicle.......................................55Removing the Jumper Cables.........................56
L
Lighting Control................................................11Headlamp Flasher..................................................11High Beams..............................................................11Lighting.................................................................11Load Carrying..................................................38Load Limit.........................................................38Vehicle Loading - with and without aTrailer...................................................................38Lug NutsSee: Changing a Road Wheel.........................114
M
Maintenance.....................................................81General Information.............................................81Message CenterSee: Information Displays..................................18Mobile Communications Equipment.........7Motorcraft Parts.............................................118
N
Normal Scheduled Maintenance.............131
O
Oil Change Indicator Reset.........................83Resetting the Oil Life MonitoringSystem................................................................83Oil CheckSee: Engine Oil Check.........................................83Ordering Additional Owner'sLiterature.........................................................61Obtaining a French Owner’s Manual.............61
P
Parking Brake...................................................36
Perchlorate..........................................................5Power Steering Fluid Check.......................90Steering linkage lubrication points.................91Protecting the Environment.........................8
R
Recommended Towing Weights..............45Reduced Engine Performance...................51Refueling............................................................27Fuel Filler Cap.........................................................27Replacement PartsRecommendation.........................................6Collision Repairs......................................................6Scheduled Maintenance and MechanicalRepairs...................................................................6Warranty on Replacement Parts......................6Reporting Safety Defects (CanadaOnly)................................................................62Reporting Safety Defects (U.S.Only).................................................................61Roadside Assistance.....................................53Vehicles Sold in Canada: Getting RoadsideAssistance..........................................................53Vehicles Sold in Canada: Using RoadsideAssistance..........................................................53Vehicles Sold in the United States: GettingRoadside Assistance......................................53Vehicles Sold in the United States: UsingRoadside Assistance......................................53Roadside Emergencies................................53Running-InSee: Breaking-In.....................................................51Running Out of Fuel......................................26
S
Safety Precautions........................................25Scheduled Maintenance Record............135Scheduled Maintenance............................128Snow ChainsSee: Using Snow Chains...................................113Special Notices.................................................6New Vehicle Limited Warranty..........................6On-board Diagnostics (OBD-II)........................6Special Instructions...............................................6
149Motorhome (TY3) , enUSA, First PrintingIndex