HOW TO CHANGE A
TYRE
132) 133)
Before changing a tyre, first stop your
vehicle in a safe, flat location.
1. Park the vehicle on level and stable
ground, free of loose pebbles, etc.
2. Set the parking brake firmly.
3. On vehicles with manual
transmission, turn the ignition switch to
the “LOCK” position or put the
operation mode in OFF, and move the
gearshift lever to the “R” (Reverse)
position. On vehicles with automatic
transmission, move the selector lever to
the “P” (PARK) position, and turn the
ignition switch to the “LOCK” position
or put the operation mode in OFF.
4. Turn on the hazard flashers and set
up a warning triangle, flashing signal
lamp, etc., at an adequate distance
from the vehicle, and have all your
passengers leave the vehicle.
5. To prevent the vehicle from rolling
when jacking up the vehicle, place
chocks or blocks (A) at the tyre that is
diagonally opposite from the tyre (B)
you are changing.
257) 258)
NOTE The chocks shown in the
illustration do not come with your
vehicle. It is recommended that you
keep ones in the vehicle for use if
needed.
NOTE If chocks are not available, use
stones or any other objects that are
large enough to hold the wheel in
position.
6. Get the jack, jack handle and wheel
nut wrench ready. Refer to “Tools, jack
and jack handle”.Spare wheel information
The spare wheel is stored under the
floor of the cargo bed. Check the air
pressure of the spare tyre frequently
and make sure it is ready for
emergency use at any time.
Maintaining the spare wheel at the
highest specified air pressure will
ensure that it can always be used under
any conditions (city/high-speed driving,
varying load weight, etc.).
259)
To remove the spare wheel
1. Set the jack handle (Club cab) (refer
to “To use the jack handle, Club cab”).
2. Insert the jack handle (A) in the hole
(B) below the rear gate.
A
B
314AHA102162
A
B
315AHA102263
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IN CASE OF EMERGENCY
3. Securely insert the pin (C) on the jack
handle into the holder (D) of the spare
wheel carrier.
4. Insert the wheel nut wrench (E)
through the end of the jack handle hole
(F), and then turn it anticlockwise to
lower the spare wheel completely to the
ground and to slack the chain.134)
5. Remove the hanger disc (G) from the
spare wheel.
NOTE Put the spare wheel under the
vehicle body near the flat tyre. This
makes it safer if the jack slips out of
position.To change a tyre
1. Loosen the wheel nuts a quarter turn
with the wheel nut wrench. Do not
remove the wheel nuts yet.
2. Place the jack under one of the
jacking points shown in the illustration.
Use the jacking point closest to the tyre
you wish to change.
CD
316AHA102276
F
E
317AHA102289
G
318AHA102292
319AHA102322
1
2
3
45
6
320AHA102335
A
321AHA105541
195
A — Front jacking point (vehicles with
15 inch wheels)
B — Front jacking point (vehicles with
16 inch wheels or 17 inch wheels)
C — Rear jacking point
260) 261)
NOTE When jacking up the rear of the
vehicle, turn the tip of the jack so that
the grooved portion (C) properly meets
the designated point.
3. Using the jack handle, turn the
release valve (D) clockwise until it stops.
4. Insert the jack handle in the bracket
of the jack and hook the notch (E) on
the jack handle end to the claw (F) of
the bracket.
5. Move the jack handle up and down
to raise the ram until just before the jack
contacts the jacking point of the
vehicle. Ensure that the jack will
properly contact the vehicle jacking
point. Move the jack handle up and
down to raise the vehicle.NOTE This jack is a 2 stage expansion
type.
262) 263) 264) 265) 266) 267) 268) 269)
6. Remove the wheel nuts with the
wheel nut wrench, then take the wheel
off.
270)
7. Clean out any mud, etc. on the hub
surface (G), hub bolts (H) or in the
installation holes (I) in the wheel, and
then mount the spare wheel.
271)
B
322AHA105554
CC
323AHA105567
E
324AHA105570
GF
325AHA105583
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IN CASE OF EMERGENCY
11. Lower the jack all the way and
remove it.
273)
136) 137)
NOTE Occasionally when the vehicle is
jacked up, the grooved portion of the
designated point will not come off.
When this happens, rock the vehicle to
lower the ram.
NOTE If the jack is difficult to remove
by hand, insert the jack handle (M) into
the bracket (N). Then using the handle,
remove the jack.
12. Press the piston down all the way,
and turn the release valve clockwise as
far as possible.
13. Check your tyre inflation pressure.
The correct pressures are shown on the
door label. See the illustration.
274) 275) 276) 277)
To store the spare wheel
1. Install the hanger disc (A) in the
wheel disc hole.
2. Turn the wheel nut wrench (B)
clockwise to wind up the chain.
1
2
34
5
331AA0000910
1
2
3
45
6
332AHA102377
MN
333AHZ101131
334AHA105538
A
335AHA102306
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IN CASE OF EMERGENCY
NOTE Confirm that the hanger disc is
securely fitted in the wheel disc hole
when the wheel is just lifted off the
ground.
3. After winding up the spare wheel
sufficiently, make sure it is not loose (the
tightening torque should be
approximately 40 Nm (achieved by
applying a force of 200 N at the end of
the wheel nut wrench) then withdraw
the jack handle, taking care not to turn
it in the reverse direction.
278) 279) 280)
4. Have your damaged tyre repaired as
soon as possible.
To store the tools, jack and jack
handle
Reverse the removing procedure when
storing the jack, jack handle and wheel
nut wrench (refer to “Tools, jack and
jack handle”).
WARNING
257)Use your hazard lights, warning
triangle, etc. to show that your vehicle is
stationary according to the regulations in
force. Passengers should get out of the
vehicle, particularly if it is heavily loaded,
and wait for the wheel to be changed away
from the traffic. Apply the handbrake. in the
event of a wheel change on a slope or on
unsurfaced roads, put any object as stop
under the wheels.
258)Be sure to apply chocks or blocks to
the correct tyre when jacking up the
vehicle. If the vehicle moves while jacked
up, the jack could slip out of position,
leading to an accident.
259)The pressure should be periodically
checked and maintained at the specified
pressure while the tyre is stowed. Driving
with an insufficient tyre pressure can lead
to an accident. If you have no choice but to
drive with an insufficient tyre pressure,
keep your speed down and inflate the tyre
to the correct pressure as soon as
possible. (Refer to “Tyre inflation
pressures”).
260)Set the jack only at the positions
shown here. If the jack is set at a wrong
position, it could dent your vehicle or the
jack might fall over and cause personal
injury.
261)Do not use the jack on a tilted or soft
surface. Otherwise, the jack might slip and
cause personal injury. Always use the jack
on a flat, hard surface. Before setting the
jack, make sure there are no sand or
pebbles under the jack base.262)Stop jacking up the vehicle as soon
as the tyre is raised off the ground. It is
dangerous to raise the vehicle any higher.
Do not get under your vehicle while using
the jack. Do not bump the raised vehicle or
leave it sitting on the jack for a long time.
Both are very dangerous. Do not use a jack
except the one that came with your
vehicle. The jack should not be used for
any purpose other than to change a tyre.
No one should be in your vehicle when
using the jack. Do not start or run the
engine while your vehicle is on the jack. Do
not turn the raised wheel. The tyres still on
the ground could turn and make your
vehicle fall off the jack.
263)Do not get under your vehicle while
using the jack.
264)Do not bump the raised vehicle or
leave it sitting on the jack for a long time.
Both are very dangerous.
265)Do not use a jack except the one that
came with your vehicle.
266)The jack should not be used for any
purpose other than to change a tyre.
267)No one should be in your vehicle
when using the jack.
268)Do not start or run the engine while
your vehicle is on the jack.
269)Do not turn the raised wheel. The
tyres still on the ground could turn and
make your vehicle fall off the jack.
270)Handle the wheel carefully when
changing the tyre, to avoid scratching the
wheel surface.
B
336AHA102319
199
271)Mount the spare wheel with the valve
stem (J) facing outboard. If you cannot see
the valve stem (J), you have installed the
wheel backwards. Operating the vehicle
with the spare wheel installed backwards
can cause vehicle damage and result in an
accident.
272)Be sure to open the release valve
slowly. If it is opened quickly, the vehicle will
drop abruptly and the jack may come out
of position, causing a serious accident.
273)Never use your foot or a pipe
extension for extra force in the wheel nut
wrench. If you do so, you will tighten the
nut too much.
274)The tyre pressure should be
periodically checked and maintained at the
specified pressure while the tyre is stowed.
275)After changing the tyre and driving the
vehicle about 1,000 km, retighten the
wheel nuts to make sure that they have not
come loose.
276)If the steering wheel vibrates when
driving after changing the tyre, we
recommend you to have the tyres checked
for balance.
277)Do not mix one type of tyre with
another or use a different size from the one
listed. This would cause early wear and
poor handling.
278)The spare wheel should always be
securely in position. If a flat tyre is
changed, put the flat tyre in the spare
wheel mounting position with the wheel
outer surface upward, and use the wheel
nut wrench to secure it firmly.279)Never tamper with the inflation valve.
Never introduce tools of any kind between
rim and tyre. Check tyre and spare wheel
pressure regularly, referring to the values
shown in the "Technical specifications"
section.
280)The moving components of the jack
(screw and joints) can also cause injuries:
do not touch them. If you come into
contact with lubricating grease, clean
yourself thoroughly.
IMPORTANT
132)Avoid using different size tyres from
the one listed and the combined use of
different types of tyres, as this can affect
driving safety.
133)Even if a wheel has the same rim size
and offset as the specified type of wheel,
its shape may prevent it from being fitted
correctly. Consult an authorised Fiat
Dealership before using wheels that you
have.
134)When installing or removing the spare
wheel, please observe the followings. If you
do not follow them, it could result in break
the spare wheel carrier. Do not use the
power tool. Use the wheel nut wrench
stowed on the vehicle. Do not apply a force
of 400 N or more at the end of the wheel
nut wrench.
135)Never apply oil to either the wheel
bolts or the nuts or they will tighten too
much.
136)If the release valve is loosened too
much (2 or more turns) in the anticlockwise
direction, the jack’s oil will leak and the jack
cannot be used.137)Close the release valve slowly when
lowering the vehicle, or the valve may be
damaged.
200
IN CASE OF EMERGENCY
Window glass
The window glass can normally be
cleaned using only a sponge and water.
Glass cleaner can be used to remove
oil, grease, insect carcasses, etc. After
washing the glass, wipe it dry with a
clean, dry, soft cloth. Never use a cloth
that is used for cleaning a painted
surface to clean a window. Wax from
the painted surface could get on the
glass and lower glass transparency and
visibility.
To clean the inside of the rear window,
always use a soft cloth and wipe the
window glass along the demister heater
element so as not to cause damage.
Wiper blades
Use a soft cloth and glass cleaner to
remove grease, insect carcasses, etc.,
from the wiper blades. Replace the
wiper blades when they no longer wipe
properly.
Engine compartment
Clean the engine compartment at the
beginning and end of winter. Pay
particular attention to flanges, crevices
and peripheral parts where dust
containing road chemicals and other
corrosive materials might collect.
If salt and other chemicals are used on
the roads in your area, clean the engine
compartment at least every three
months.Never spray or splash water on the
electrical components in the engine
compartment, as this may cause
damage.
Do not bring the nearby parts, the
plastic parts and so on into contact
with sulphuric acid (battery electrolyte)
which may crack, stain or discolour
them.
If they are in contact, wipe off with soft
cloth, chamois or the like and an
aqueous solution of neutral detergent
then immediately rinse the affected
parts with plenty of water.
IMPORTANT
163)Avoid washing with rollers and/or
brushes in washing stations. Wash the
vehicle only by hand using neutral pH
detergents; dry it with a wet chamois
leather. Abrasive products and/or polishes
should not be used for cleaning the car.
Bird droppings must be washed off
immediately and thoroughly as the acid
they contain is particularly aggressive.
Avoid (if at all possible) parking the vehicle
under trees; remove vegetable resins
immediately as, when dried, it may only be
possible to remove them with abrasive
products and/or polishes, which is highly
inadvisable as they could alter the typical
opaqueness of the paint. Do not use pure
windscreen washer fluid for cleaning the
front windscreen and rear window; dilute it
min. 50% with water. Only use pure screen
washer fluid when strictly necessary due to
outside temperature conditions.164)When washing the under side of your
vehicle or wheel, be careful not to injure
your hands.
165)If your vehicle has rain sensor wipers,
place the wiper switch lever in the “OFF”
position to deactivate the rain sensor
before washing the vehicle. Otherwise, the
wipers will operate in the presence of water
spray on the windscreen and may get
damaged as a result.
166)Refrain from excessively using a car
wash as its brushes may scratch the paint
surface, causing it to lose its gloss.
Scratches will be especially visible on
darker coloured vehicles.
167)Never spray or splash water on the
electrical components in the engine
compartment. Doing so could have an
adverse effect on the engine startability.
Exercise caution also when washing the
underbody; be careful not to spray water
into the engine compartment.
168)Some types of hot water washing
equipment apply high pressure and heat to
the vehicle. They may cause heat distortion
and damage to the vehicle resin parts and
may result in flooding of the vehicle interior.
Therefore maintain a good distance of
approx. 70 cm or more between the vehicle
body and the washing nozzle. Also, when
washing around the door glass, hold the
nozzle at a distance of more than 70 cm
and at right angles to the glass surface.
258
SERVICING AND MAINTENANCE