2016 FIAT FULLBACK Service

SERVICING AND MAINTENANCE
Correct maintenance permits the
performance of the car to be
maintained over time, as well as limited
running costs and safeguarding the
efficiency of the safety systems.
This chapter explains how.SERVICE PRECAUTIONS.......224
SCHEDULED SERVICING PLAN . .225
PERIODIC CHECKS..........240
DEMANDING VEHICLE USE.....240
CHECKING LEVELS..........241
CATALYTIC CONVERTER.......245
ENGINE OIL...............245
ENGINE COOLANT...........247
WASHER FLUID.............249
BRAKE FLUID..............249
CLUTCH FLUID.............250
POWER STEERING FLUID......251
BATTERY.................252
WIPER BLADE RUBBER
REPLACEMENT.............254
GENERAL MAINTENANCE......255
VEHICLE CARE PRECAUTIONS. . .255
CLEANING THE INTERIOR OF
YOUR VEHICLE.............256
CLEANING THE EXTERIOR OF
YOUR VEHICLE.............257
TYRES...................260
223

SERVICE
PRECAUTIONS
305) 306) 307) 308) 309) 310) 311)
Adequate care of your vehicle at regular
intervals serves to preserve the value
and appearance as long as possible.
Maintenance items as described in this
owner’s manual can be performed by
the owner.
We recommend you to have the
periodic inspection and maintenance
performed by a Fiat dealership or
another specialist.
In the event a malfunction or a problem
is discovered, we recommend you to
have it checked and repaired. This
section contains information on
inspection maintenance procedures
that you can do yourself. Follow the
instructions and cautions for each of
the various procedures.
WARNING
305)When checking or servicing the inside
of the engine compartment, make sure the
engine is switched off and has had a
chance to cool down.
306)If it is necessary to do work in the
engine compartment with the engine
running, be especially careful that your
clothing, hair, etc., does not become
caught by the cooling fan, drive belts, or
other moving parts.307)The cooling fan can turn on
automatically even if the engine is not
running. Turn the ignition switch to “LOCK”
position or put the operation mode in OFF
to be safe while you work in the engine
compartment.
308)Do not smoke, cause sparks or allow
open flames around fuel or battery. The
fumes are flammable.
309)Be extremely cautious when working
around the battery. It contains poisonous
and corrosive sulphuric acid.
310)Do not get under your vehicle with
just the body jack supporting it. Always use
automotive jack stands.
311)Improper handling of components
and materials used in the vehicle can
endanger your personal safety. We
recommend you to consult a specialist for
necessary information.
224
SERVICING AND MAINTENANCE

The engine oil used has a significant
effect on the engine’s performance,
service life and startability. Be sure to
use oil of the recommended quality and
appropriate viscosity. All engines
consume a certain amount of oil during
normal operation. Therefore, it is
important to check the oil level at
regular intervals or before starting a
long trip.
1. Park the car on a horizontal surface.
2. Switch off the engine.
3.Wait a few minutes.
4. Remove the dipstick and wipe it with
a clean cloth.
5. Reinsert the dipstick as far as it
goes.
6. Remove the dipstick and read the oil
level, which should always be within the
range indicated.
7. If the oil level is below the specified
limit, remove the cap located on the
cylinder head cover and add enough oilto raise the level to within the specified
range. Do not overfill to avoid engine
damage. Be sure to use the specified
engine oil and do not mix various types
of oil.
8. After adding oil, close the cap
securely.
9. Confirm the oil level by repeating
step 4 to 6.
NOTE Check or refill the oil according
to the following manner.
When the oil level is checked in step
6 above, check it on a low side of the
dipstick because it is different in
appearance of oil level in the two sides
of the dipstick.
On vehicles without diesel particulate
filter (DPF), the oil level should be within
the range (A) to (B) on the dipstick.
On vehicles with DPF, the oil level
should be within the range (A) to (C) (oil
replacement indication mark) on the
dipstick. If the oil level is beyond the oil
replacement indication mark (C),
replace the oil as soon as possible.
Then, the oil should be refilled to the
maximum level (B).
On vehicle with DPF, the engine oil
will be increased due to a few of the
fuel gets mixed in the engine oil when
the DPF regenerates to burn away the
PM (particulate matter). However, it
does not indicate a malfunction.
The engine oil will deteriorate rapidly ifthe vehicle is subjected to severe
conditions, requiring earlier oil
replacement. Please refer to the
maintenance schedule.
Selection of engine oil —
Petrol-powered and Diesel-
powered vehicles
Refer to “Refill capacities” under
Technical Specifications.
WARNING
315)If the engine oil is being topped up,
wait for the engine to cool down before
loosening the filler cap, particularly for
vehicles with aluminium cap (where
provided). WARNING: risk of burns!
394AHA102654
246
SERVICING AND MAINTENANCE

Fluid type
Use brake fluid conforming to DOT3 or
DOT4. The brake fluid is hygroscopic.
Too much moisture in the brake fluid will
adversely affect the brake system,
reducing the brake performance.
In addition, the brake fluid reservoir is
equipped with a special cap to prevent
the entrance of air, and this cap should
not be removed.
319) 320) 321) 322)
152) 153) 154)
WARNING
319)Take care in handling brake fluid as it
is harmful to the eyes, may irritate your skin
and also damage to painted surfaces.
320)Use only the specified brake fluid. Do
not mix or add different brand of brake fluid
to prevent chemical reaction. Do not let
any petroleum-based fluid touch, mix with,
or get into the brake fluid. This will damage
the seals.
321)Clean the filler cap before removing
and close the cap securely after
maintenance.
322)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
IMPORTANT
152)Keep the reservoir tank cap closed to
prevent the brake fluid from deteriorating
except maintenance.
153)Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should it happen,
immediately wash with water.
154)The symbol
, on the brake fluid
container indicates if a brake fluid is
synthetic or mineral-based. Use of mineral
type fluids will damage the special rubber
seals of the braking system beyond repair.
CLUTCH FLUID
To check the fluid level
The clutch fluid in the master cylinder
should be checked when performing
other underhood service. In addition,
the system should be checked for
leakage at the same time.
Check to make certain that the clutch
fluid level is always between the “MAX”
and “MIN” level markings on the fluid
reservoir.
A rapid fluid loss indicates a leak in the
clutch system which should be
inspected by a Fiat Dealership or
another specialist and repaired
immediately.
MAX
MIN
398AHA106519
250
SERVICING AND MAINTENANCE

Mopar Vehicle Protectionoffers a series of service contracts that are designed to give all our customers the
pleasure of driving their vehicle without any hitch's and concerns.
Our product portfolio consists of a wide and flexible range of extended warranty and maintenance plans
endorsed by FCA. Each with a series of different coverage tiers, in terms of durability and mileage, built to
accommodate you’re driving needs.
Service contracts are made by experts that know every part of your vehicle, and commit themselves
to maintain it in tip top conditions. Our knowledge and passion is tailored around designing
products that promises all our drivers “worry-free driving”.
Only with Mopar Vehicle Protection you are ensured that all service operations are performed
by highly qualified and specialized technicians in authorized FCA repair facilities, using the right tools,
equipment and only original parts, all over Europe.
Check which Service Contract plans are available on your market today and choose the
Service Contract that suits your driving habits best.
Ask your local dealer for further information.
MAINTAIN YOUR VEHICLE IN
TIP TOP CONDITIONS WITH

Masking the headlamps.........45
Multi information display.........86
Operation under adverse driving
conditions...............204
Outside rearview mirror.........38
Parking..................140
Parking brake...............139
Periodic checks.............240
Power steering fluid...........251
Pretensioners...............106
Read this carefully.............2
Rear Differential lock..........166
Rear gate..................29
Rear seat..................32
Rear view camera............180
Rear window demister switch.....67
Rearview mirrors..............37
Refill capacities..............292
Removal of water from the fuel filter......................188
Replacement of lamp bulbs......213
Safe driving techniques........134
safety systems..............126
SBR system................105
Scheduled Servicing Plan.......225
Seat adjustment..............31
Seat belt reminder............105
Seat belts
Use ...................103
Seats.....................31
Service precautions...........224
Side airbags................122
Sport mode................149
Starting and stopping the engine. . .141
Steering wheel...............35
Steering wheel height and reach
adjustment................35
Steering wheel lock............36
Sun visors..................74
Super Select 4WD II...........162
Supplemental restraint system
airbag..................118Tools, jack and jack handle......189
Towing...................201
Turbocharger operation........145
Turn-signal lever..............43
Tyres ....................260
Tyres and wheels.............291
Use of the Owner Handbook......3
Vanity mirror................75
Vehicle care precautions........255
Vehicle changes/alterations........5
Vehicle dimensions...........271
Vehicle labeling..............266
Vehicle performance..........279
Ventilators..................52
Washer fluid...............249
Weights..................281
Window...................68
Windscreen wiper.............48
Wiper and washer switch........48
Wiper blade rubber replacement . . .254
FCA Italy S.p.A. - MOPAR - Technical Services - Service Engineering
Largo Senatore G. Agnelli, 3 - 10040 Volvera - Turin (Italy)
Print no.
INDEX
Manual transmission..........146
603.99.982 - 04/2016- Edition1

We really know your vehicle because we invented,
designed and built it: we really know every single detail. At Fiat Professional Service authorised workshops
you can find technicians directly trained by us, offering quality and professionalism for all service operations.
Fiat Professional workshops are always close to you for the regular servicing operations, season checks and practical
recommendations by our experts.
With Fiat Professional Genuine Parts you keep the reliability, comfort and performance features of your
new vehicle unchanged in time: that's why you bought it for.
Always ask for Genuine Parts for the components used on our vehicles; we recommend them because they come from
our steady commitment in research and development of highly innovative technologies.
For all these reasons: rely on Genuine Parts,
because they are the only ones designed by Fiat Professional for your vehicle.
WHY CHOOSING
GENUINE PARTS
SAFETY: BRAKING
SYSTEMENVIRONMENT: PARTICULATE FILTERS,
CLIMATE CONTROL SYSTEM MAINTENANCECOMFORT:
SUSPENSION AND WINDSCREEN WIPERSPERFORMANCE:
SPARK PLUGS, INJECTORS AND
BATTERIESLINEACCESSORI:
ROOF RACK BARS, WHEEL RIMS
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