2016 FIAT DUCATO BASE CAMPER clutch

After lifting the vehicle:
❒for all versions, when gaining access
through the vehicle's right rear wheel
arch, adjust the screw A fig. 185
for the spare wheel retaining device,
using the spanner provided and
correctly assembled, with the
dedicated extension Bfig. 185;
❒turn tool C anticlockwise fig. 186 to
allow the spare wheel to be lowered;
❒continue turning anticlockwise until
the stop point, indicated by the
stiffening of the manoeuvre or a click
from the clutch present in the device;
153) 154)
❒after unwinding the whole cable of
the spare wheel lifting device, remove
the wheel from the vehicle;❒unscrew the retaining knob D fig. 187
and release the wheel releasing the
support E.
❒with the assembled tools, completely
loosen the bolts fig. 188 and remove
the wheel;❒fit the spare wheel, aligning holes G
fig. 189 with the pins H. When fitting
the spare wheel, ensure that the
wheel support surfaces are clean and
free of impurities that could
subsequently cause the bolts to
loosen;
❒screw in the 5 fastening bolts;
❒assemble the tools to fully tighten the
bolts, passing alternately from one
bolt to the one diametrically opposite,
following the order illustrated in fig.
189;
❒use the wheel removal wrench to
lower the vehicle and remove the
jack;
185F1A0171
186F1A0421
187F1A0174
188F1A0422
205

❒introduce the assembled tool fig. 186
with the suitable extension B fig. 185
on the screw A fig. 185 of the spare
wheel housing manoeuvring device
and turn clockwise to lift the spare
wheel back up until it is fully
supported in its housing under the
platform, checking that the
attachment reference D fig. 188
appears in the window on the device;
❒Check the correct position of the
replaced wheel under the platform
(the lifting system is equipped with a
clutch to limit the end of the stroke).
Incorrect positioning may jeopardise
safety;
❒place the removal tools back in the
tool bag / compartment;
❒place the tool box / compartment in
its housing under the passenger
seat.
156) 157)
WARNING
146) Use your hazard lights, warning
triangle, etc. to show that your
vehicle is stationary according to
the regulations in force.
Passengers should get out of the
vehicle, particularly if it is heavily
loaded, and wait for the wheel
to be changed away from the
traffic. Apply the handbrake. in
the event of a wheel change on a
slope or on unsurfaced roads,
put any object as stop under the
wheels.147) The spare wheel supplied (for
versions/markets, where
provided) is specific for your
vehicle. Therefore, it must not be
used on other models. Do not
use spare wheels of other models
on your vehicle. The wheel bolts
are specific for your vehicle: do
not use them on different models
and do not use bolts from other
models on your car.
148) Have the wheel repaired and
refitted as soon as possible. Do
not apply grease to the bolt
threads before fitting: they could
come unscrewed.
149) Use the jack only to replace
wheels on the vehicle with which
it is supplied or on other vehicles
of the same model. Never use
the jack for other purposes, such
as lifting other car models. Never
use the jack to carry out repairs
under the vehicle. Incorrect
positioning of the jack may cause
the lifted vehicle to fall. Do not
use the jack for loads higher than
those shown on the label.
150) Never tamper with the inflation
valve. Never introduce tools of any
kind between rim and tyre. Check
tyre and spare wheel pressure
regularly, referring to the values
shown in the "Technical
specifications" section.
194F1A0385
207

151) No tools other than the crank
provided should be used with
the spare wheel lifting device; it
should be operated by hand only.
152) On versions equipped with
self-levelling air suspension, never
introduce the head or hands in
the wheel arch: the vehicle could
raise or lower automatically
depending on possible load or
temperature changes.
153) The device should only be
operated by hand, without using
any type of tool other than the
crank provided, like pneumatic or
electrical screwers.
154) The moving components of the
jack (screw and joints) can also
cause injuries: do not touch them.
If you come into contact with
lubricating grease, clean yourself
thoroughly.155) At the end of the operation of
raising/locking the spare wheel,
after having checked the correct
positioning of the wheel under the
platform (yellow notch inside the
window on the device), the
spanner must be extracted, taking
care not to turn it in the wrong
direction (as in fig. 190) to
facilitate the extraction of the
spanner itself, to prevent the
attachment device from being
released and the wheel assembly
not being securely retained.
156) Each time the spare wheel is
moved, check that it is correctly
positioned in its housing under
the platform. If it is not correctly
positioned, this could adversely
affect safety.
157) The spare wheel lifting device
is equipped with a clutch safety
system for its own protection; this
could activated if an excessive
load is applied on the
maneuvering screw.FIX&GO
AUTOMATIC QUICK
TYRE REPAIR KIT
(for versions/markets, where provided)
The Fix & Go automatic quick tyre
repair kit is positioned at the front of the
vehicle passenger compartment and
includes fig. 195:
❒bottle A containing sealer and fitted
with:
– a transparent filler pipe B;
– a black pressure restoring pipe E;
– sticker C bearing the notice “max. 80
km/h”, to be placed in a position visible
to the driver (on the instrument panel)
after fixing the tyre;
195F1A0180
208
IN AN EMERGENCY

Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Years246810
Check and, if necessary, top up fluid levels (engine coolant, brake /
hydraulicclutch fluid, windscreen washer, battery, and if present, additive for
emissions - UREA) (!)●●●●●
Visual check of accessory drive belt(s) (versions without automatic
tensioner) (110 (°)- 130 - 150 - 180 MultiJet versions)●●
Check tension of accessory drive belt (versions without automatic tensioner)
(^)●●
Check tension of accessory drive belt (versions without automatic tensioner)
(115 MultiJet versions) (°)) (^)●●●
Check condition of toothed timing drive belt (110 (°)-130-150 MultiJet
versions)●●
Check condition of toothed timing drive belt (115 MultiJet versions) (°))●●●●●
Check handbrake lever travel and adjust, if required●●●●●
Check exhaust emissions/smokiness●●●●●
Check engine control system operation (through diagnosis socket)●●●●●
Check cleanliness of sliding side door lower guides for versions with S.S.D.
(or every 6 months)●●●●●
Replace fuel filter cartridge (Diesel versions)●●●●●
(!) Consumption of additive for emissions (UREA) depends on the condition of use of the vehicle and is indicated by LED and message on the instrument panel
(°)Version for specific markets
(^) When the engine oil is changed for the first time, check the tension of the accessory drive belt
240
SERVICING AND MAINTENANCE

TRANSMISSION
Versions Gearbox Clutch Drive
115 MultiJet(*)Five
forward gears and
reverse with synchronizers
for forward gear
engagement
Self-adjusting pedal without
idle strokeFront 110 MultiJet(*)
Six forward gears plus
reverse with synchronisers
for forward gear
engagement 130 MultiJet
150 MultiJet
180 MultiJet Power
150 Multijet Euro 6
(*)Version for specific markets
SUSPENSION
56)
Versions Front Rear
Front
independentwheel MacPherson typeTubular rigid beam axle; longitudinal leaf
spring
Rear
268
TECHNICAL SPECIFICATIONS

Use Characteristics SpecificationOriginal fluids and
lubricantsApplications
Brake fluidSynthetic
fluid for brake
and clutch systems.
Exceeds specifications:
FMVSS n° 116 DOT 4,
ISO 4925, SAE J 1704.9.55597 or MS.90039TUTELA TOP 4
Contractual Technical
Reference No.
F001.A93Hydraulic brakes and
clutch controls
Protective agent for
radiatorsRed protective agent
with antifreeze action,
based on inhibited
monoethylene glycol
with organic formula.
Exceeds CUNA NC
956-16, ASTM D 3306
specifications.9.55523 or MS.90032PARAFLU
UP
Contractual Technical
Reference No.
F101.M01Cooling circuits Use
rate 50% up to -35°C.
Mixture with different
formulation products
not allowed. (*)
Diesel fuel additiveAdditive for diesel
antifreeze, protecting
diesel engines.-TUTELA DIESEL ART
Contractual Technical
Reference No.
F601.L06To be mixed with diesel
(25 cc per 10 litres)
ADDITIVE FOR
DIESEL EMISSIONS
(UREA)Water-urea solutionDIN 70 070 and ISO
22241-1AdBlueTo be used for filling the
tank UREA on vehicles
equipped with system
of Selective Catalytic
Reduction (SCR).
(*) When the vehicle is used in particularly harsh weather conditions, we recommend using a mixture of 60%PARAFLUUPand 40% demineralised water.
331

INDEX
A
BS .............................................. 81
Additional heater ............................ 41
Additional rear climate control
(Panorama/Combi) ....................... 47
Additional rear heating
(Panorama/Combi) ....................... 46
Advice for extending battery life...... 252
Air cleaner ...................................... 250
Air suspension ............................... 69
Arrangement possibilities for
Universal Isofix child restraint
system on seats of vehicle ........... 170
Ashtray .......................................... 66
ASR system ................................... 83
ASR (system) ................................. 83
Automatic climate control
system ......................................... 35
Automatic headlight sensor ............ 51
Battery (disconnector) ................... 61
Battery disconnector ...................... 61
Battery
– Replacement ............................. 251
Battery (recharging) ........................ 232
Battery replacement ....................... 251
body paintwork identification
plate............................................. 263
Bodywork
– Advice for preserving the
bodywork .................................. 257– Exterior and underbody
warranty .................................... 257
– Protection from atmospheric
agents ....................................... 257
Bodywork version .......................... 264
Bonnet ........................................... 78
Bottle replacement ......................... 211
Brake fluid ...................................... 249
Brakes
– specifications ............................ 269
Bulbs
– types of bulbs ........................... 214
Bump starting ................................ 202
Cab glove compartment ............... 68
Capucine ....................................... 68
Carrying children safely
– Arrangement possibilities for
child restraint systems ............... 166
– Child restraint systems .............. 164
– Safety regulations ...................... 167
Central locking ............................... 61
Changing a bulb............................. 212
Changing an interior bulb ............... 221
Chassis marking ............................ 262
Checking and restoring pressure .... 210
Checking levels .............................. 243
Cigar lighter.................................... 65
Clutch ............................................ 268
CO2 emissions............................... 345Compartment beneath
passenger side front seat ............. 65
Controls ......................................... 59
Cruise Control ................................ 54
Daytime Running Lights ................ 48
Dead lock ...................................... 72
Demanding vehicle use .................. 242
Desk/Book rest .............................. 67
Diesel particulate filter (DPF) ........... 113
Diffusers ......................................... 29
Dimensions .................................... 274
Dipped headlights .................... 48-217
Direction indicators ................... 50-218
Display
– Standard screen ........................ 122
Door pockets ................................. 64
Doors ............................................. 71
DPF (particulate filter) ..................... 113
Driving Advisor (system) ................. 90
Driving style.................................... 189
Electric windows ........................... 77
Electronic alarm ............................. 14
Engine codes ................................. 264
Engine coolant ............................... 247
Engine coolant temperature
indicator ....................................... 120
Engine............................................ 266
Engine marking .............................. 263
Engine oil ....................................... 247