Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
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Vehicle Care 231
Caution
Ignoring these steps could result in costly
damage to the vehicle that would not be
covered by the vehicle warranty. Trying
to start the vehicle by pushing or pulling
it will not work, and it could damage the
vehicle.
1. Check the other vehicle. It must have a 12-volt battery with a negative ground
system.
Caution
If the other vehicle does not have a
12-volt system with a negative ground,
both vehicles can be damaged. Only use
a vehicle that has a 12-volt system with a
negative ground for jump starting.
2. Get the vehicles close enough so the jumper cables can reach, but be sure the
vehicles are not touching each other.
If they are, it could cause a ground
connection you do not want. You would
not be able to start your vehicle, and the
bad grounding could damage the
electrical systems. To avoid the possibility of the vehicles
rolling, set the parking brake firmly on
both vehicles involved in the jump start
procedure. Put an automatic transmission
in P (Park) or a manual transmission in
Neutral before setting the parking brake.
Caution
If any accessories are left on or plugged
in during the jump starting procedure,
they could be damaged. The repairs
would not be covered by the vehicle
warranty. Whenever possible, turn off or
unplug all accessories on either vehicle
when jump starting.
3. Turn the ignition off on both vehicles. Unplug unnecessary accessories plugged
into the cigarette lighter or the accessory
power outlet. Turn off the radio and all
lamps that are not needed. This will
avoid sparks and help save both
batteries. And it could save the radio!
4. Open the hoods and locate the positive (+) and negative (−) terminal
locations of the other vehicle.
On your van, use the unpainted radio
antenna bracket as a remote negative (−)
terminal.
{Warning
Using a match near a battery can cause
battery gas to explode. People have been
hurt doing this, and some have been
blinded. Use a flashlight if you need
more light.
Battery fluid contains acid that can burn
you. Do not get it on you. If you
accidentally get it in your eyes or on
your skin, flush the place with water and
get medical help immediately.
{Warning
Fans or other moving engine parts can
injure you badly. Keep your hands away
from moving parts once the engine is
running.
5. Check that the jumper cables do not have loose or missing insulation. If they
do, you could get a shock. The vehicles
could be damaged too.
Before you connect the cables, here are
some basic things you should know.
Positive (+) will go to positive (+) or to a
remote positive (+) terminal if the vehicle
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246 Service and Maintenance
help the longevity and efficient operation of
the air conditioning system. This service can
be complex. See your dealer.
Tire Rotation and Required Services
Every 12 000 km (7,500 mi)
Rotate the tires, if recommended for the
vehicle, and perform the following services.
SeeTire Rotation 0214.
.Check engine oil level and oil
life percentage. If needed, change engine
oil and filter, and reset oil life system.
See Engine Oil 0179 and
Engine Oil Life System 0181.
.Check engine coolant level. See Cooling
System 0183.
.Check windshield washer fluid level. See
Washer Fluid 0189.
.Check tire inflation pressures, including
the spare. See Tire Pressure0210.
.Inspect tire wear. See Tire Inspection
0 214.
.Visually check for fluid leaks.
.Inspect engine air cleaner filter. See
Engine Air Cleaner/Filter 0182.
.Inspect brake system. See Exterior Care
0 235.
.Visually inspect steering, suspension, and
chassis components for damage, including
cracks or tears in the rubber boots, loose
or missing parts, or signs of wear at least
once a year. See Exterior Care0235.
.Inspect power steering for proper
attachment, connections, binding, leaks,
cracks, chafing, etc.
.Visually inspect halfshafts and drive
shafts for excessive wear, lubricant leaks,
and/or damage including: tube dents or
cracks, constant velocity joint or universal
joint looseness, cracked or missing boots,
loose or missing boot clamps, center
bearing excessive looseness, loose or
missing fasteners, and axle seal leaks.
.Check restraint system components. See
Safety System Check 036.
.Visually inspect the fuel system including
the evaporative (EVAP) system for
damage or leaks. Visually check all fuel
pipes, vapor lines, and hoses for proper
attachment, connection, routing, and
condition.
.Visually inspect exhaust system and
nearby heat shields for loose or damaged
parts.
.Lubricate body components. See Exterior
Care 0235.
.Check starter switch. See Starter Switch
Check 0193.
.Check automatic transmission shift lock
control function. See Automatic
Transmission Shift Lock Control Function
Check 0193.
.Check ignition transmission lock. See
Ignition Transmission Lock Check 0193.
.Check parking brake and automatic
transmission park mechanism. See Park
Brake and P (Park) Mechanism Check
0 193.
.Check accelerator pedal for damage, high
effort, or binding. Replace if needed.
.Lubricate the steering linkage (greasable
joints). See Normal and Severe
Maintenance Schedules. For severe
commercial use vehicles, see Special
Application Services 0248.
.Visually inspect the spare tire to ensure
that it is tightly stowed under the vehicle.
Push, pull, and try to turn the tire. If the
spare tire moves, tighten as necessary.
See Tire Changing 0222.
Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
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248 Service and Maintenance
Maintenance Schedule Additional
Required Services - Severe12 000 km/7,500 mi
24 000 km/15,000 mi
36 000 km/22,500 mi
48 000 km/30,000 mi 60 000 km/37,500 mi
72 000 km/45,000 mi84 000 km/52,500 mi
96 000 km/60,000 mi
108 000 km/67,500 mi 120 000 km/75,000 mi 132 000 km/82,500 mi
144 000 km/90,000 mi 156 000 km/97,500 mi
168 000 km/105,000 mi 180 000 km/112,500 mi
192 000 km/120,000 mi 204 000 km/127,500 mi 216 000 km/135,000 mi
228 000 km/142,500 mi
240 000 km/150,000 mi
Rotate tires and perform Required Services. Check engine oil
level and oil life percentage. Change engine oil and filter,
if needed.
Lubricate the steering linkage.@ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @
Replace engine air cleaner filter. (1)@ @@
Change automatic transmission fluid and filter.@@@
Replace spark plugs. Inspect spark plug wires and/or boots.@
Drain and fill engine cooling system. (2)@
Visually inspect accessory drive belts. (3)@
Replace brake fluid. (4)
Replace windshield wiper blades. (5)
@ @ @ @ @ @ @ @ @ @
Replace air conditioning desiccant. (6)
Footnotes—Maintenance Schedule
Additional Required Services - Severe
(1) Or every four years, whichever comes
first. If driving in dusty conditions, inspect
the filter at each oil change or more often
as needed. See Engine Air Cleaner/Filter
0 182.
(2) Or every five years, whichever comes
first. See Cooling System 0183. (3)
Or every 10 years, whichever comes first.
Inspect for fraying, excessive cracking,
or damage; replace, if needed.
(4) Replace brake fluid every five years. See
Brake Fluid 0190.
(5) Or every 12 months, whichever comes
first. See Wiper Blade Replacement 0194.
(6) Replace air conditioning desiccant every
seven years.Special Application Services
.Vehicles with Dual Wheels: Check dual
wheel nut torque at 160, 1 600, and
10 000 km (100, 1,000, and 6,000 mi) of
driving. Repeat this service whenever a
tire/wheel is serviced or removed.
.Severe Commercial Use Vehicles Only:
Lubricate chassis components every oil
change.
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Service and Maintenance 251
Recommended Fluids, Lubricants, and Parts
Recommended Fluids and Lubricants
This maintenance section applies to vehicles with a gasoline engine. If the vehicle has a diesel engine, see the maintenance schedule section in
the Duramax diesel supplement.
Fluids and lubricants identified below by name or specification, including fluids or lubricants not listed here, can be obtained from your dealer.Usage Fluid/Lubricant
Automatic Transmission (6-Speed Transmission) DEXRON-VI Automatic Transmission Fluid.
Automatic Transmission (8-Speed Transmission) DEXRON-HP Automatic Transmission Fluid.
Chassis Lubrication, Parking Brake Cable Guides Chassis lubricant meeting requirements of NLGI #2, Category LB or GC-LB.
Engine Coolant 50/50 mixture of clean, drinkable water and use only DEX-COOL Coolant. See Cooling System
0 183.
Engine Oil Engine oil meeting the dexos1 specification of the proper SAE viscosity grade. ACDelco dexos1 full synthetic is recommended. See Engine Oil0179.
Hydraulic Brake System DOT 4 Hydraulic Brake Fluid.
Key Lock Cylinders, Hood Hinges Multi-Purpose Lubricant, Superlube. See your dealer. Power Steering System GM Power Steering Fluid. See your dealer. Rear Axle See your dealer.
Windshield Washer Automotive windshield washer fluid that meets regional freeze protection requirements.
Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
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Technical Data 257
Engine Specifications
EngineVIN CodeTransmission Spark Plug Gap
4.3L V6 (LV1) PAutomatic 0.95–1.10 mm (0.037–0.043 in)
6.6L V8 (L8T) 7Automatic 0.95–1.10 mm (0.037–0.043 in)
Spark plug gaps are preset by the manufacturer. Re-gapping the spark plug is not recommended and can damage the spark plug.
Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
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274 OnStar
Vehicle and Power Issues
OnStar services require a vehicle electrical
system, wireless service, and GPS satellite
technologies to be available and operating
for features to function properly. These
systems may not operate if the battery is
discharged or disconnected.
Add-on Electrical Equipment
The OnStar system is integrated into the
electrical architecture of the vehicle. Do not
add any electrical equipment. SeeAdd-On
Electrical Equipment 0171. Added electrical
equipment may interfere with the operation
of the OnStar system and cause it to not
operate.
Vehicle Software Updates
OnStar or GM may remotely deliver
software updates or changes to the vehicle
without further notice or consent. These
updates or changes may enhance or
maintain safety, security, or the operation
of the vehicle or the vehicle systems.
Software updates or changes may affect or
erase data or settings that are stored in the
vehicle, such as saved navigation
destinations or pre-set radio stations.
Neither OnStar nor GM is responsible for
any affected or erased data or settings. These updates or changes may also collect
personal information. Such collection is
described in the OnStar privacy statement or
separately disclosed at the time of
installation. These updates or changes may
also cause a system to automatically
communicate with GM servers to collect
information about vehicle system status,
identify whether updates or changes are
available, or deliver updates or changes. An
active OnStar agreement constitutes consent
to these software updates or changes and
agreement that either OnStar or GM may
remotely deliver them to the vehicle.
Privacy
The complete OnStar Privacy Statement may
be found at www.onstar.com (U.S.),
or www.onstar.ca (Canada). We recommend
that you review it. If you have any
questions, call 1-888-4ONSTAR
(1-888-466-7827) or press
Qto speak with
an Advisor. Users of wireless
communications are cautioned that the
privacy of any information sent via wireless
cellular communications cannot be assured.
Third parties may unlawfully intercept or
access transmissions and private
communications without consent.
OnStar - Software Acknowledgements
To obtain the source code under GPL, LGPL,
MPL, and other open source licenses, that is
contained in this product, please visit
https://opensource.lge.com. In addition to
the source code, all referred license terms,
warranty disclaimers, and copyright notices
are available for download. This offer is valid
for a period of three years after our last
shipment of this product. This offer is valid
to anyone in receipt of this information.
*Provided through LG Electronics Inc., who is
solely responsible for provisions of related
OSS compliance.
Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
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278 Index
IndexA
Accessories and Modifications . . . . . . . . . . . . 173
Accessory Power . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Add-On Electrical Equipment . . . . . . . . . . . . . . 171
Additional InformationOnStar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Additional Maintenance and Care . . . . . . . . 249
Agreements Trademarks and License . . . . . . . . . . . . . . . . 112
Air Cleaner/Filter, Engine . . . . . . . . . . . . . . . . .182
Air Conditioning . . . . . . . . . . . . . . . . . . . . . 114, 116
Air Vents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Airbag System Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
How Does an Airbag Restrain? . . . . . . . . . . 41
What Makes an Airbag Inflate? . . . . . . . . . 41
What Will You See after an Airbag
Inflates? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
When Should an Airbag Inflate? . . . . . . . . 40
Where Are the Airbags? . . . . . . . . . . . . . . . . 39
Airbags Adding Equipment to the Vehicle . . . . . . . 45
Light On-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
On-Off Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
On-Off Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Readiness Light . . . . . . . . . . . . . . . . . . . . . . . . . 75
Servicing Airbag-Equipped Vehicles . . . . . . 45
System Check . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Alarm
Vehicle Security . . . . . . . . . . . . . . . . . . . . . . . . . 15
Alert Side Blind Zone (SBZA) . . . . . . . . . . . . . . . . . 150
All-Season Tires . . . . . . . . . . . . . . . . . . . . . . . . . . 204
AM-FM Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Antenna Fixed Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Multi-band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Antilock Brake System (ABS) . . . . . . . . . . . . . . 141 Warning Light . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Appearance Care Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Ashtrays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Assistance Program, Roadside . . . . . . . . . . . . 262
Audio Theft-Deterrent Feature . . . . . . . . . . . . . . . . . 98
Automatic Door Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Headlamp System . . . . . . . . . . . . . . . . . . . . . . 92
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . 181
Automatic Transmission Manual Mode . . . . . . . . . . . . . . . . . . . . . . . . . 139
Shift Lock Control Function Check . . . . . . 193
Auxiliary Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
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Index 281
Engine (cont'd)Oil Life System . . . . . . . . . . . . . . . . . . . . . . . . . 181
Oil Pressure Gauge . . . . . . . . . . . . . . . . . . . . . 73
Oil Pressure Light . . . . . . . . . . . . . . . . . . . . . . . 81
Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Power Messages . . . . . . . . . . . . . . . . . . . . . . . . 86
Running While Parked . . . . . . . . . . . . . . . . . . 137
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Enhanced Technology Glass . . . . . . . . . . . . . . . 20
Entry Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Equipment, Towing . . . . . . . . . . . . . . . . . . . . . . 167
Event Data Recorders . . . . . . . . . . . . . . . . . . . . 268
Exit Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Extender, Seat Belt . . . . . . . . . . . . . . . . . . . . . . . .35
Exterior Lamp Controls . . . . . . . . . . . . . . . . . . . . .91
Exterior Lamps Off Reminder . . . . . . . . . . . . . .91
Exterior Lighting Battery Saver . . . . . . . . . . . 96
F
Fan Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Fast Idle System . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Filter,
Engine Air Cleaner . . . . . . . . . . . . . . . . . . . . . 182
Fixed Mast Antenna . . . . . . . . . . . . . . . . . . . . . 103
Flash-to-Pass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Flashers, Hazard Warning . . . . . . . . . . . . . . . . . 93
Flat Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221 Flat Tire (cont'd)
Changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
Floor Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Fluid Automatic Transmission . . . . . . . . . . . . . . . . 181
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Power Steering . . . . . . . . . . . . . . . . . . . . . . . . 188
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Folding Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Forward Collision Alert (FCA) System . . . . 149
Frequency Statement Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Front Seats Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Front Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Front Turn Signal Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . 195
Fuel Additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Economy, Driving for Better . . . . . . . . . . . . 121
Filling a Portable Fuel Container . . . . . . . 155
Filling the Tank . . . . . . . . . . . . . . . . . . . . . . . . 154
Foreign Countries . . . . . . . . . . . . . . . . . . . . . . 154
Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Low Fuel Warning Light . . . . . . . . . . . . . . . . 81
Prohibited Fuels . . . . . . . . . . . . . . . . . . . . . . . 153
Recommended . . . . . . . . . . . . . . . . . . . . . . . . . 153
Top Tier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Full-Size Spare Tire . . . . . . . . . . . . . . . . . . . . . . . 230
Fuses
Engine Compartment Fuse Block . . . . . . . 199
Floor Console Fuse Block . . . . . . . . . . . . . . . 202
Fuses and Circuit Breakers . . . . . . . . . . . . . 198
G
GaugesEngine Coolant Temperature . . . . . . . . . . . . 74
Engine Oil Pressure . . . . . . . . . . . . . . . . . . . . . 73
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Odometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Trip Odometer . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Warning Lights and Indicators . . . . . . . . . . . 71
General Information
Service and Maintenance . . . . . . . . . . . . . . 244
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Vehicle Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Glass, Enhanced Technology . . . . . . . . . . . . . . 20
GM Mobility Reimbursement
Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
H
Halogen Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Hazard Warning Flashers . . . . . . . . . . . . . . . . . 93
Head Restraints . . . . . . . . . . . . . . . . . . . . . . . . . . . .22