INTRODUCTION
Be extremely careful and prevent injury
to yourself and others or damage to
your vehicle when using this manual for
inspection and maintenance.
If you are unsure about any procedure it
describes, we strongly urge you to have
a reliable and qualified service shop
perform the work, preferably at Abarth
Dealership.
Factory-trained FCA technicians and
genuine FCA parts are best for your
vehicle. Without this expertise and the
parts that have been designed and
made especially for your vehicle,
inadequate, incomplete, and insufficient
servicing may result in problems. This
could lead to vehicle damage or an
accident and injuries.
For expert advice and quality service,
contact an Abarth Dealership.
The owner should retain evidence that
proper maintenance has been
performed as prescribed.
A claim against a warranty will not
qualify if it results from lack of
maintenance and not from defective
material or authorised workmanship.
Claims against the warranty resulting
from lack of maintenance, as opposed
to defective materials or authorized FCA
workmanship, will not be honored.Scheduled maintenance
NOTE After the prescribed period,
continue to follow the described
maintenance at the recommended
intervals.
Emission control and related
systems
The ignition and fuel systems are highly
important to the emission control
system and to efficient engine
operation. Do not tamper with them.
All inspections and adjustments must
be made by Abarth Dealership.
OWNER MAINTENANCE
PRECAUTIONS
187) 188) 189)
38)
Routine service
We highly recommend that these items
be inspected daily, or at least every
week:
Engine oil level
Engine coolant level
Brake and clutch fluid Level
Washer fluid level
Battery maintenance
Tire inflation pressure
Improper or incomplete service may
result in problems. This section gives
instructions only for items that are easy
to perform.As explained in the “Introduction”
paragraph, several procedures can be
done only by a qualified service
technician with special tools.
Improper do-it yourself maintenance
during the warranty period may affect
warranty coverage. For details, read the
separate Warranty statement provided
with the vehicle. If you are unsure about
any servicing or maintenance
procedure, have it done by Abarth
Dealership.
There are strict environmental laws
regarding the disposal of waste oil and
fluids. Please dispose of your waste
properly and with due regard to the
environment.
We recommend that you entrust the oil
and fluid changes of your vehicle to an
Abarth Dealership.
PERIODIC CHECKS
Every1,000 kmor before long trips
check and, if necessary, top up:
engine coolant level;
brake fluid level;
windscreen washer fluid level;
tire inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of windscreen
washer/wiper system and
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MAINTENANCE AND CARE
SCHEDULED SERVICING PLAN
The checks listed in the Scheduled Servicing Plan, after reaching 120,000 km/8 years, must be cyclically repeated starting from
the first interval, thus following the same intervals as before.
Thousands of miles9 182736455463728190
Thousands of kilometers15 30 45 60 75 90 105 120 135 150
Years12345678910
Check tire condition/wear and adjust pressure, if
necessary. Check quick tire repair kit recharge
condition and expiry date (where provided)
●●●●●●●●●●
Check operation of lighting system (headlights,
direction indicators, hazard warning lights, boot,
passenger compartment, glove compartment,
instrumental panel warning lights, etc.)
●●●●●●●●●●
Check and, if necessary, top up fluid levels (1)●●●●●●●●●●
Check exhaust emissions/smokiness●●●●●●●●●●
Use the diagnosis socket to check engine
management system operation, emissions and,
for versions/markets where provided, engine oil
degradation
●●●●●●●●●●
Visually inspect conditions of: exterior bodywork,
underbody protection, pipes and hoses (exhaust,
fuel system, brakes), rubber elements (gaiters,
sleeves, bushes, etc.) and fasteners in sight
●●●●●
Visually inspect conditions of steering elements
and check their operation●●●●●
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.
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MAINTENANCE AND CARE
ENGINE COMPARTMENT
CHECKING LEVELS
190) 191)
39)
1. Window and headlight washer fluid 2. Engine oil dipstick 3. Engine oil cap 4. Engine coolant fluid 5. Brake/clutch
fluid 6. Battery
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MAINTENANCE AND CARE
BRAKE / CLUTCH FLUID
198) 203)
46)
It should be kept between the MAX and
MIN lines fig. 151.
The level normally drops with
accumulated distance, a condition
associated with wear of brake and
clutch linings. If it is excessively low,
have the brake/clutch system contact
an Abarth Dealership.
NOTE On right-hand drive versions the
reservoir is located on the left side of
the engine compartment.
WINDOW AND
HEADLIGHT WASHER
FLUID
196) 197) 204)
Inspect fluid level in the washer fluid
reservoir fig. 152; open the cap and
add fluid if necessary.
AUTOMATIC
TRANSMISSION
CONTROL UNIT
5)
The transmission control oil level should
only be checked at Abarth Dealership.
BATTERY MAINTENANCE
199) 200) 201) 202)
47)
6)
To get the best service from a battery:
keep it securely mounted;
keep the top clean and dry;
keep terminals and connections
clean, tight, and coated with petroleum
jelly or terminal grease;
rinse off spilled electrolyte
immediately with a solution of water
and baking soda;
if the vehicle will not be used for an
extended time, disconnect the battery
leads and charge the battery every six
weeks.
NOTE (versions with automatic
transmission)
Every time the battery is reconnected
after being disconnected, it is
necessary to perform the described
toothed wheel learning procedure:
warm up the engine;
with the car stopped, the engine
running and the shift lever in the N
position, press the accelerator pedal all
the way down to bring the engine to
over 6000 rpm;
release the accelerator pedal and
wait for the engine to return naturally to
idling speed.
If this procedure is not performed, the
warning light could turn on: in this
case, contact the Abarth Dealership.
IMPORTANT If, after the first press of
the accelerator pedal to bring the
engine to over 6000 rpm, another
follows immediately after without the
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MAINTENANCE AND CARE
engine naturally reaching idling speed,
the learning procedure is invalidated
and the
warning light on the
instrument panel will turn on.
If the engine is not brought to over
6000 rpm, or it is not warmed up, the
control unit will leave open the
possibility to repeat the toothed wheel
learning.
Inspecting electrolyte level
A low level of electrolyte fluid will cause
the battery to discharge quickly.
Inspect the electrolyte level at least
once a week. If it is low, remove the
caps and add enough distilled water to
bring the level between the upper and
lower level (1 fig. 153 = upper level/2=
lower level).Do not overfill.
Examine the specific gravity of the
electrolyte with a hydrometer, especiallyduring cold weather. If it is low,
recharge the battery.
Battery replacement
Contact an Abarth Dealership for a
battery replacement purchase.
For versions with automatic
transmission: after replacing the battery,
perform the toothed wheel learning
procedure described in this section.
WARNING
190)Never smoke when performing
operations in the engine compartment.
Flammable gases and fumes may be
present and risk igniting.
191)Be very careful when working in the
engine compartment when the engine is
hot: you may get burned. Do not get too
close to the radiator cooling fan: the
electric fan may start; danger of injury.
Scarves, ties and other loose clothing
might be pulled by moving parts.
192)If the engine oil is being topped up,
wait for the engine to cool down before
loosening the filler cap, particularly for
vehicles with aluminium cap (where
provided). IMPORTANT: risk of burns!
193)Do not use a match or live flame in
the engine compartment. DO NOT ADD
COOLANT WHEN THE ENGINE IS HOT: a
hot engine is dangerous. If the engine has
been running, parts of the engine
compartment can become very hot. You
could be burned. Carefully inspect the
engine coolant in the coolant reservoir, but
do not open it.194)Do not remove either cooling system
cap when the engine and radiator are hot.
When the engine and radiator are hot,
scalding coolant and steam may shoot out
under pressure and cause serious injury.
195)The cooling system is pressurized. If
necessary, only replace the cap with
another original one or the operation of the
system may be adversely affected. Do not
remove the reservoir cap when the engine
is hot: risk of burns.
196)Do not travel with the windscreen
washer fluid reservoir empty: the washer
operation is essential for improving visibility.
Repeated operation of the system without
fluid could damage or cause rapid
deterioration of some system components.
197)Certain commercial additives for
windscreen washer fluids are inflammable.
The engine compartment contains hot
components which may set it on fire.
198)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
199)Battery fluid is poisonous and
corrosive. Avoid contact with the skin and
eyes. Keep open flames away from the
battery and do not use objects that might
create sparks: risk of explosion and fire.
200)Using the battery with insufficient fluid
irreparably damages the battery and may
cause an explosion.
201)If the vehicle must remain unused for
a long time at a very low temperature,
remove the battery and take it to a warm
place, to avoid freezing.
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169
210)Replace all four tires at the same time.
Replacing just one tyre is dangerous. It
could cause poor handling and poor
braking resulting in loss of vehicle control.
FCA strongly recommends that you
replace all four tires at the same time.
211)Always use wheels of the correct size
on your vehicle. Using a wrong-sized wheel
is dangerous. Braking and handling could
be affected, leading to loss of control and
an accident.
IMPORTANT
48)Road holding depends also on the
correct tire inflating pressure.
49)If the pressure is too low the tire
overheats and this can cause it serious
damage.
50)Keep your speed down when snow
chains are fitted; do not exceed 50 km/h
(30 mph). Avoid potholes, steps and
pavements and avoid driving for long
distances on roads not covered with snow
to prevent damaging the vehicle and the
road surface.
BODYWORK
PRESERVING THE
PAINTWORK
51) 52)
7)
Touch up abrasions and scratches
immediately to prevent the formation of
rust.
To correctly wash the vehicle, follow
these instructions:
is the vehicle is washed remove the
aerial;
if high pressure jets or cleaners are
used to wash the vehicle, keep a
distance of at least 40 cm from the
bodywork to avoid damage or
alteration. Build up of water could
cause damage to the vehicle in the long
term;
wash the bodywork using a low
pressure jet of water if possible;
wipe a sponge with a slightly soapy
solution over the bodywork, frequently
rinsing the sponge;
rinse well with water and dry with a
jet of air or a chamois leather.
Dry the less visible parts (e.g. door
frames, bonnet, headlight frames, etc.)
with special care, as water may
stagnate more easily in these areas. Do
not wash the vehicle after it has beenleft in the sun or with the bonnet hot:
this may alter the shine of the
paintwork.
Exterior plastic parts must be cleaned
in the same way as the rest of the
vehicle.
IMPORTANT Avoid parking under trees;
the resin dropped by trees makes the
paintwork go opaque and increases the
possibility of corrosion.
IMPORTANT Bird droppings must be
washed off immediately and thoroughly
as the acid they contain is particularly
aggressive.
Paint chipping
Paint chipping occurs when gravel
thrown in the air by another vehicle's
tires hits your vehicle.
Keeping a safe distance between you
and the vehicle ahead reduces the
chances of having your paint chipped
by flying gravel.
IMPORTANT In low temperatures a
vehicle's finish hardens. This increases
the chance of paint chipping.
IMPORTANT Chipped paint can lead to
rust forming on your vehicle. Before this
happens, repair the damage by using
FCA touch-up paint according to the
instructions in this section. Failure to
173
repair the affected area could lead to
serious rusting and expensive repairs.
Versions with opaque paint
(where provided)
Your vehicle could be equipped with an
exclusive opaque paint needing special
care for its preservation.
To correctly wash the vehicle, proceed
as follows:
wash the body using a low pressure
jet of water. Remember that the build
up of water can damage the car over a
period of time;
wipe a sponge with a slightly soapy
solution over the bodywork, frequently
rinsing the sponge;
rinse well with water and dry with a
jet of air or chamois leather, without
wiping localised areas repeatedly.
MAINTAINING THE
FINISH
Washing
To help protect the finish from rust and
deterioration, wash your vehicle
thoroughly and frequently, at least once
a month, with lukewarm or cold water.
IMPORTANT FCA is not responsible for
scratches caused by automatic car
washes or improper washing.
Scratches are more noticeable on
vehicles with darker paint finishes.IMPORTANT Keep hands and scrapers
clear of the windscreen when the wiper
lever is in the AUTO position and the
ignition is switched ON as fingers could
be pinched or the wipers and wiper
blades damaged when the wipers
activate automatically. If you are going
to clean the windscreen, be sure the
wipers are turned off completely (when
it is most likely that the engine is left
running) this is particularly important
when clearing ice and snow.
IMPORTANT Do not spray water in the
engine compartment. Otherwise, it
could result in engine-starting problems
or damage to electrical parts.
IMPORTANT When washing and
waxing the vehicle, be careful not to
apply excessive force to any single area
of the vehicle bonnet. Otherwise, you
could dent the vehicle.
IMPORTANT Do not use automatic car
washing machines and car washing
devices using high water pressure.
IMPORTANT Make sure that the fuel
flap is closed and lock the doors.
Otherwise, the fuel flap may be
forcefully opened by water pressure
causing damage to the vehicle or fuel
flap.IMPORTANT Do not use steel wool,
abrasive cleaners, or strong detergents
containing highly alkaline or caustic
agents on chromeplated or anodised
aluminium parts. This may damage the
protective coating; also, cleaners and
detergents may discolour or deteriorate
the paint.
Thoroughly rinse off all soap with
lukewarm or cold water. Do not allow
soap to dry on the finish.
212)
WARNING
212)Dry off brakes that have become wet
by driving slowly, releasing the accelerator
pedal and lightly applying the brakes
several times until the brake performance
returns to normal. Driving with wet brakes
is dangerous. Increased stopping distance
or the vehicle pulling to one side when
braking could result in a serious accident.
Light braking will indicate whether the
brakes have been affected.
IMPORTANT
51)In order to preserve the appearance of
the paint abrasive products and/or polishes
should not be used for cleaning the vehicle.
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MAINTENANCE AND CARE
52)Avoid washing with rollers and/or
brushes in washing stations. Wash the
vehicle only by hand using neutral pH
detergents; dry it with a wet chamois
leather. Abrasive products and/or polishes
should not be used for cleaning the car.
Bird droppings must be washed off
immediately and thoroughly as the acid
they contain is particularly aggressive.
Avoid (if at all possible) parking the vehicle
under trees; remove vegetable resins
immediately as, when dried, it may only be
possible to remove them with abrasive
products and/or polishes, which is highly
inadvisable as they could alter the typical
opaqueness of the paint. Do not use pure
windscreen washer fluid for cleaning the
front windscreen and rear window; dilute it
min. 50% with water. Only use pure screen
washer fluid when strictly necessary due to
outside temperature conditions.
IMPORTANT
7)Detergents cause water pollution. Only
wash your vehicle in areas equipped to
collect and treat wastewater from this type
of activity.
INTERIORS
INTERIOR CARE
216) 217) 218)
If the vehicle interior becomes soiled by
any of the following, wipe it off
immediately using a soft cloth.
Leaving it uncleaned could cause
discolouration, stains, cracks, or
peeling of the coating, and it will make it
hard to wipe off later.
Beverage or fragrance
Grease or oil
Soiling
NOTE Do not wipe the interior using
alcohol, chlorine bleach, or organic
solvents such as thinner, benzene, and
petrol. Otherwise, it may cause
discolouration or stains.
NOTE Rubbing hard with a stiff brush or
cloth may cause damage.
SEATS AND FABRIC
PARTS
Seat belt maintenance
214) 215)
Clean the soiled area by lightly dabbing
it with a soft cloth soaked in a mild
detergent (approx. 5%) diluted with
water.
Wipe off the remaining detergent usinga cloth soaked in clean water and
wrung out well.
Before retracting seat belts which have
been pulled out for cleaning, dry them
off thoroughly and make sure there is
no remaining moisture on them.
NOTE Clean seat belts diligently if they
get dirty. Leaving them uncleaned will
make it dif cult to clean them later, and
it may affect the smooth retracting of
the seat belt.
PLASTIC PART
MAINTENANCE
53)
Instrument panel top maintenance
213)
Wipe the soiled area with a soft cloth
soaked in a mild detergent (approx. 5%)
diluted with water.
Wipe off the remaining detergent using
a cloth soaked in clean water and
wrung out well.
ALCANTARA PARTS
54)
Procedure for restoring Alcantara parts:
treat the surface using a microfibre
cloth moistened with mild Marseilles
soap and water, taking care to cover
the whole covered area, applying a
uniform light pressure (do not rub hard);
175