TABLE OF CONTENTSSAFETY INFORMATION.................. 1-1
DESCRIPTION .................................. 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ...................................... 3-1
Main switch/steering lock............... 3-1
Indicator lights and warning lights............................................ 3-2
Multi-function meter unit ................ 3-4
Handlebar switches ...................... 3-11
Clutch lever .................................. 3-12
Shift pedal .................................... 3-13
Brake lever.................................... 3-13
Brake pedal .................................. 3-13
ABS .............................................. 3-14
Fuel tank cap ................................ 3-15
Fuel ............................................... 3-15
Fuel tank breather hose and overflow hose ............................ 3-17
Catalytic converter ....................... 3-17
Seats ............................................ 3-18
Helmet holders ............................. 3-19
Storage compartment .................. 3-20
Rear view mirrors.......................... 3-20
Adjusting the shock absorber assembly ................................... 3-20
Luggage strap holders ................. 3-21 Sidestand ...................................... 3-22
Ignition circuit cut-off system ....... 3-22
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Engine break-in ............................... 5-4
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system ........ 6-3
General maintenance and lubrication chart ........................... 6-4
Checking the spark plugs ............... 6-8
Engine oil and oil filter cartridge...... 6-9
Coolant.......................................... 6-12
Replacing the air filter element and cleaning the check hose..... 6-13
Checking the throttle grip free
play ............................................ 6-15
Valve clearance ............................. 6-15
Tires .............................................. 6-15
Cast wheels................................... 6-17 Adjusting the clutch lever free
play ............................................ 6-18
Checking the brake lever free play ............................................ 6-19
Brake light switches ..................... 6-20
Checking the front and rear
brake pads ................................ 6-20
Checking the brake fluid level ...... 6-21
Changing the brake fluid .............. 6-22
Drive chain slack........................... 6-22
Cleaning and lubricating the
drive chain ................................. 6-24
Checking and lubricating the cables ........................................ 6-25
Checking and lubricating the throttle grip and cable ............... 6-25
Checking and lubricating the
brake and shift pedals............... 6-25
Checking and lubricating the brake and clutch levers ............. 6-26
Checking and lubricating the sidestand................................... 6-27
Lubricating the swingarm
pivots......................................... 6-27
Checking the front fork ................. 6-27
Checking the steering................... 6-28
Checking the wheel bearings ....... 6-28
Battery .......................................... 6-29
Replacing the fuses ...................... 6-30
Replacing a headlight bulb ........... 6-32
Auxiliary light bulb ........................ 6-34UB02E0E0.book Page 1 Thursday, January 15, 2015 3:39 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAU1770M
General maintenance and lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 Air filter element •Replace. √√
2 Air filter check hose • Clean. √√√√√
3Clutch • Check operation.
•Adjust. √√√√√
4 *Front brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
5 *Rear brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
6 *Brake hoses • Check for cracks or damage.
• Check for correct routing and
clamping. √√√√√
• Replace. Every 4 years
7 *Brake flui d • Replace. Every 2 years
8 *Wheels • Check runout and for damage. √√√√
9 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
10 *Wheel bearin gs • Check bearings for looseness or
damage. √√√√
UB02E0E0.book Page 4 Thursday, January 15, 2015 3:39 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-7
6
EAU18681
TIPAir filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
UB02E0E0.book Page 7 Thursday, January 15, 2015 3:39 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
6corrosion. If water has
been
a dde d to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possi ble, otherwise the
effectiveness of the coolant will
b e re duce d.
[ECA10473]
5. Install the coolant reservoir cover.
6. Install the left side cowling by in-
stalling the bolts.TIPFit the projections on the cowling into
the slots as shown.
EAU33032
Chan gin g the coolant
The coolant must be changed at the in-
tervals specified in the periodic main-
tenance and lubrication chart. Have a
Yamaha dealer change the coolant.
WARNING! Never attempt to remove the ra diator cap when the en gine is
hot.
[EWA10382] EAU62650
Replacin
g the air filter ele-
ment an d cleanin g the check
hoseThe air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas. In addition,
the air filter check hose must be fre-
quently checked and cleaned if neces-
sary.
To replace the air filter element
1. Remove the left side panel by re- moving the bolts.
1. Coolant reservoir capCoolant reservoir capacity (up to
the maximum level mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
1
1. Slot
2. Projection
3. Left side cowling
3
1
2
21
1. Left side panel
2. Bolt
2
2
1
UB02E0E0.book Page 13 Thursday, January 15, 2015 3:39 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
6
2. Remove the air filter case cover by
removing the screws.
3. Pull the air filter element out.
4. Insert a new air filter element into the air filter case. NOTICE: Make
sure that the air filter element is properly seated
in the air filter
case. The en gine shoul d never
b e operated without the air filter
element installe d, otherwise the
piston(s) an d/or cylin der(s) may
b ecome excessively worn.
[ECA10482]
5. Install the air filter case cover by
installing the screws.
6. Install the left side panel by install- ing the bolts.
To clean the air filter check hose 1. Check the hose on the front of the air filter case for accumulated dirt
or water. 2. If dirt or water is visible, remove
the hose, clean it, and then install
it.
1. Air filter case cover
2. Screw
1. Air filter element
1
2
21
1. Air filter check hose
1
UB02E0E0.book Page 14 Thursday, January 15, 2015 3:39 PM
SPECIFICATIONS
8-1
8
Dimensions:Overall length:2090 mm (82.3 in)
Overall width:
720 mm (28.3 in)
Overall height: 1135 mm (44.7 in)
Seat height: 780 mm (30.7 in)
Wheelbase:
1380 mm (54.3 in)
Ground clearance: 160 mm (6.30 in)
Minimum turning radius: 2700 mm (106.3 in)Wei ght:Curb weight:
169 kg (373 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement: Inline 2-cylinder
Displacement: 321 cm3
Bore × stroke:
68.0 × 44.1 mm (2.68 × 1.74 in)
Compression ratio: 11.2 : 1
Starting system: Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:
YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement: 1.80 L (1.90 US qt, 1.58 Imp.qt)
With oil filter cartridge replacement:
2.10 L (2.22 US qt, 1.85 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 0.96 L (1.01 US qt, 0.84 Imp.qt)Air filter:Air filter element:Oil-coated paper element
Fuel:Recommended fuel:Regular unleaded gasoline (Gasohol (E10)
acceptable)
Fuel tank capacity: 14 L (3.7 US gal, 3.08 Imp.gal)
Fuel reserve amount:
3.0 L (0.79 US gal, 0.66 Imp.gal)Fuel injection:Throttle body:ID mark: 2MS2 00Spark plu g(s):Manufacturer/model:
NGK/CR8E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction ratio:3.043 (70/23)
Final drive:
Chain
Secondary reduction ratio: 3.071 (43/14)
Transmission type: Constant mesh 6-speed
Operation:
Left foot operation
Gear ratio: 1st:
2.500 (35/14)
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
UB02E0E0.book Page 1 Thursday, January 15, 2015 3:39 PM
10-1
10
INDEXAABS ....................................................... 3-14
ABS warning light ................................... 3-3
Air filter element and check hose, replacing and cleaning ....................... 6-13
Auxiliary light bulb................................. 6-34BBattery .................................................. 6-29
Brake and clutch levers,
checking and lubricating .................... 6-26
Brake and shift pedals, checking and lubricating .................... 6-25
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-21
Brake lever ............................................ 3-13
Brake lever free play, checking............. 6-19
Brake light switches.............................. 6-20
Brake pedal........................................... 3-13CCables, checking and lubricating ......... 6-25
Care ........................................................ 7-1
Catalytic converter ................................ 3-17
Clutch lever ........................................... 3-12
Clutch lever free play, adjusting ........... 6-18
Coolant ................................................. 6-12DDimmer switch ...................................... 3-12
Drive chain, cleaning and lubricating .... 6-24
Drive chain slack................................... 6-22EEngine break-in....................................... 5-4
Engine oil and oil filter cartridge ............. 6-9
Engine serial number .............................. 9-1
Engine stop switch ............................... 3-12 Engine trouble warning light ................... 3-3
FFront and rear brake pads, checking ... 6-20
Front fork, checking ............................. 6-27
Fuel ....................................................... 3-15
Fuel tank breather hose and
overflow hose ..................................... 3-17
Fuel tank cap ........................................ 3-15
Fuses, replacing ................................... 6-30HHandlebar switches .............................. 3-11
Headlight bulb, replacing ..................... 6-32
Helmet holders ..................................... 3-19
High beam indicator light ....................... 3-2
Horn switch .......................................... 3-12IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-22
Indicator lights and warning lights ......... 3-2LLicense plate light bulb, replacing........ 6-35
Luggage strap holders ......................... 3-21MMain switch/steering lock....................... 3-1
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control system.................................................. 6-3
Matte color, caution ............................... 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-4NNeutral indicator light ............................. 3-2OOil pressure warning light ....................... 3-2
PParking ....................................................5-4
Part locations ..........................................2-1
Pass switch ...........................................3-12RRear view mirrors ..................................3-20SSafety information ...................................1-1
Seats .....................................................3-18
Shifting ....................................................5-2
Shift pedal .............................................3-13
Shift timing indicator light .......................3-3
Shock absorber assembly, adjusting ....3-20
Sidestand ..............................................3-22
Sidestand, checking and lubricating.....6-27
Spark plugs, checking ............................6-8
Specifications .........................................8-1
Starting the engine ..................................5-1
Start switch ...........................................3-12
Steering, checking ................................6-28
Storage ...................................................7-4
Storage compartment ...........................3-20
Supporting the motorcycle ...................6-36
Swingarm pivots, lubricating ................6-27TTail/brake light ......................................6-34
Throttle grip and cable, checking and lubricating ....................6-25
Throttle grip free play, checking ...........6-15
Tires ......................................................6-15
Tool kit ....................................................6-2
Troubleshooting ....................................6-37
Troubleshooting charts .........................6-38
Turn signal indicator light........................3-2
UB02E0E0.book Page 1 Thursday, January 15, 2015 3:39 PM