Page 76 of 126

7-1
1
2
3
4
5
67
8
9
10
11
12
PERIODIC MAINTENANCE AND ADJUSTMENT
EAU17245
Periodic inspection, adjustment, and lu-
brication will keep your vehicle in the
safest and most efficient condition pos-
sible. Safety is an obligation of the vehi-
cle owner/operator. The most important
points of vehicle inspection, adjust-
ment, and lubrication are explained on
the following pages.
The intervals given in the periodic
maintenance charts should be simply
considered as a general guide under
normal riding conditions. However, de-
pending on the weather, terrain, geo-
graphical location, and individual use,
the maintenance intervals may need to
be shortened.
WARNING
EWA10322
Failure to properly maintain the ve-
hicle or performing maintenance ac-
tivities incorrectly may increase
your risk of injury or death during
service or while using the vehicle. If
you are not familiar with vehicle ser-
vice, have a Yamaha dealer performservice.
WARNING
EWA15123
Turn off the engine when performing
maintenance unless otherwise
specified.
A running engine has moving
parts that can catch on body
parts or clothing and electrical
parts that can cause shocks or
fires.
Running the engine while ser-
vicing can lead to eye injury,
burns, fire, or carbon monoxide
poisoning – possibly leading to
death. See page 1-2 for more in-
formation about carbon monox-ide.WARNING
EWA15461
Brake discs, calipers, drums, and
linings can become very hot during
use. To avoid possible burns, let
brake components cool beforetouching them.
EAU17303
Emission controls not only function to
ensure cleaner air, but are also vital to
proper engine operation and maximum
performance. In the following periodic
maintenance charts, the services relat-
ed to emissions control are grouped
separately. These services require
specialized data, knowledge, and
equipment. Maintenance, replacement,
or repair of the emission control devic-
es and systems may be performed by
any repair establishment or individual
that is certified (if applicable). Yamaha
dealers are trained and equipped to
perform these particular services.
2CR-9-E0_1.book 1 ページ 2015年1月5日 月曜日 午前11時54分
Page 77 of 126
PERIODIC MAINTENANCE AND ADJUSTMENT
7-2
1
2
3
4
5
678
9
10
11
12
EAU67090
Owner’s tool kitThe owner’s tool kit should be stored
separately from the vehicle. However,
there are two hexagon wrenches
stored under the passenger seat. (See
page 4-36.)
The service information included in this
manual and the tools provided are in-
tended to assist you in the performance
of preventive maintenance and minor
repairs. However, additional tools, such
as a torque wrench, are necessary to
perform certain maintenance work cor-
rectly.TIPIf you do not have the tools or experi- ence required for a particular job, have
a Yamaha dealer perform it for you.
1. Hexagon wrench
1
2CR-9-E0_1.book 2 ページ 2015年1月5日 月曜日 午前11時54分
Page 78 of 126

PERIODIC MAINTENANCE AND ADJUSTMENT
7-3
1
2
3
4
5
67
8
9
10
11
12
EAU46862
TIP
The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
EAU46911
Periodic maintenance chart for the emission control systemNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Fuel line Check fuel hoses for cracks or
damage.
2 *Spark plugs Check condition.
Clean and regap.
3 *Valves Check valve clearance.
Adjust. Every 40000 km (24000 mi)
4 *Fuel injection
system Adjust synchronization.
5 *Muffler and exhaust
pipe Check the screw clamp(s) for
looseness.
6 *Air induction
system
Check the air cut-off valve, reed
valve, and hose for damage.
Replace any damaged parts if necessary.
2CR-9-E0_1.book 3 ページ 2015年1月5日 月曜日 午前11時54分
Page 79 of 126

PERIODIC MAINTENANCE AND ADJUSTMENT
7-4
1
2
3
4
5
678
9
10
11
12
EAU1770M
General maintenance an d lubrication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Air filter element Replace.
2Clutch Check operation.
Adjust.
3 *Front brake Check operation, fluid level and
vehicle for fluid leakage.
Replace brake pads. Whenever worn to the limit
4 *Rear brake Check operation, fluid level and
vehicle for fluid leakage.
Replace brake pads. Whenever worn to the limit
5 *Brake hoses Check for cracks or damage.
Check for correct routing and
clamping.
Replace. Every 4 years
6 *Brake fluid Replace. Every 2 years
7 *Wheels Check runout and for damage.
8 *Tires Check tread depth and for
damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
9 *Wheel bearings Check bearings fo
r looseness or
damage.
10 *Swingarm Check operation and for
excessive play.
Lubricate with lithium-soap-based grease. Every 50000 km (30000 mi)
2CR-9-E0_1.book 4 ページ 2015年1月5日 月曜日 午前11時54分
Page 80 of 126

PERIODIC MAINTENANCE AND ADJUSTMENT
7-5
1
2
3
4
5
67
8
9
10
11
12
11 Drive chain Check chain slack, alignment and
condition.
Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 800 km (500 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
12 *Steering bearings Check bearing play and steering
for roughness.
Lubricate with lithium-soap-based grease. Every 20000 km (12000 mi)
13 *Steering damper Check operation and for oil
leakage.
14 *Chassis fasteners Make sure that all nuts, bolts and
screws are properly tightened.
15 Brake lever pivot
shaft Lubricate with silicone grease.
16 Brake pedal pivot
shaft Lubricate with lithium-soap-based
grease.
17 Clutch lever pivot
shaft Lubricate with lithium-soap-based
grease.
18 Shift pedal pivot
shaft Lubricate with lithium-soap-based
grease.
19 Sidestand Check operation.
Lubricate with lithium-soap-based
grease.
20 *Sidestand switch Check operation.
21 *Front fork Check operation and for oil
leakage.
22 *Shock absorber
assembly Check operation and shock
absorber for oil leakage.
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)2CR-9-E0_1.book 5 ページ 2015年1月5日 月曜日 午前11時54分
Page 81 of 126
PERIODIC MAINTENANCE AND ADJUSTMENT
7-6
1
2
3
4
5
678
9
10
11
12
23 *Rear suspension
relay arm and
connecting arm
pivoting points Check operation.
24 Engine oil Change.
Check oil level and vehicle for oil
leakage.
25 Engine oil filter
cartridge Replace.
26 *Cooling system Check coolant level and vehicle
for coolant leakage.
Change coolant. Every 3 years
27 *EXUP system Check operation, cable free play
and pulley position.
28 *Front and rear brake
switches Check operation.
29 Moving parts and
cables Lubricate.
30 *Throttle grip Check operation.
Check throttle grip free play, and
adjust if necessary.
Lubricate cable and grip housing.
31 *Lights, signals and
switches Check operation.
Adjust headlight beam.
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
2CR-9-E0_1.book 6 ページ 2015年1月5日 月曜日 午前11時54分
Page 82 of 126
PERIODIC MAINTENANCE AND ADJUSTMENT
7-7
1
2
3
4
5
67
8
9
10
11
12
EAU18681
TIP
Air filter
This model’s air filter is equipped wi th a disposable oil-coated paper elemen t, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more fr equently when riding in unusually wet or dusty areas.
Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of t he brake master cylinders and calipers, and change the brake
fluid. Replace the brake hoses every four years and if cracked or damaged.
2CR-9-E0_1.book 7 ページ 2015年1月5日 月曜日 午前11時54分
Page 83 of 126
PERIODIC MAINTENANCE AND ADJUSTMENT
7-8
1
2
3
4
5
678
9
10
11
12
EAU18713
Removing and installing
cowlings and panelsThe cowlings and panels shown need
to be removed to perform some of the
maintenance jobs described in this
chapter. Refer to this section each time
a cowling or panel needs to be re-
moved and installed.
EAU66972
Cowlings A and B (for YZF-R1)
To remove a cowlingRemove the quick fastener screws and
the quick fasteners, and then take the
cowling off.
To install a cowling
Place the cowling in its original position,
1. Panel A
2. Cowling A
3. Cowling C
4. Panel B
1
2
34
1. Panel C
2. Cowling B
3. Panel D
1
2
3
1. Cowling A
2. Quick fastener screw
3. Quick fastener
1. Cowling B
2. Quick fastener screw
3. Quick fastener
1
2
3 2
3
3
1
2
3
2
3
2CR-9-E0_1.book 8 ページ 2015年1月5日 月曜日 午前11時54分