2015 YAMAHA XMAX 250 Panel b

Table of contents
Safety information............................1-1
Further safe-riding points ................1-5
Description........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument and control functions....3-1
Immobilizer system .........................3-1
Main switch/steering lock ...............3-2
Indicator lights and warning
lights ............................................3-4
Multi-function meter unit .................3-6
Handlebar switches.......................3-14
Front brake lever ...........................3-15
Rear brake lever ............................3-16
ABS (for ABS models) ...................3-16
Fuel tank cap.................................3-17
Fuel................................................3-18
Catalytic converters .....................3-19
Seat ...............................................3-20
Storage compartments .................3-21
Adjusting the shock absorber
assemblies .................................3-22
Sidestand ......................................3-23
Ignition circuit cut-off system........3-24
For your safety – pre-operation
checks...............................................4-1
Operation and important riding
points.................................................5-1
Starting the engine ..........................5-2
Starting off.......................................5-3
Acceleration and deceleration.........5-3
Braking ............................................5-4
Tips for reducing fuel
consumption ................................5-5
Engine break-in ...............................5-5
Parking ............................................5-6
Periodic maintenance and
adjustment........................................6-1
Owner’s tool kit ...............................6-2Periodic maintenance chart for the
emission control system.............. 6-3
General maintenance and
lubrication chart........................... 6-4
Removing and installing panels ...... 6-7
Checking the spark plug ................. 6-9
Engine oil ...................................... 6-10
Final transmission oil .................... 6-12
Coolant ......................................... 6-13
Air filter and V-belt case air filter
elements and check hoses........ 6-14
Checking the throttle grip free
play ............................................ 6-16
Valve clearance ............................. 6-16
Tires .............................................. 6-17
Cast wheels .................................. 6-19
Checking the front and rear brake
lever free play ............................ 6-19
Checking the front and rear brake
pads........................................... 6-20
Checking the brake fluid level....... 6-21
Changing the brake fluid............... 6-22
Checking and lubricating the
cables ........................................ 6-23
Checking and lubricating the
throttle grip and cable ............... 6-23
Lubricating the front and rear
brake levers ............................... 6-24
Checking and lubricating the
centerstand and sidestand ........ 6-24
Checking the front fork ................. 6-25
Checking the steering ................... 6-25
Checking the wheel bearings ....... 6-26
Battery .......................................... 6-26
Replacing the fuses ...................... 6-28
Replacing a headlight bulb ........... 6-30
Auxiliary lights ............................... 6-30
Tail/brake light .............................. 6-31
Front turn signal light .................... 6-31
Replacing a rear turn signal light
bulb............................................ 6-32
Replacing the license plate light
bulb............................................ 6-33
Troubleshooting ............................ 6-33
Troubleshooting charts ................. 6-34
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Periodic maintenance and adjustment
6-7
6
EAU18773
Removing and installing pan-
els
The panels shown need to be removed
to perform some of the maintenance
jobs described in this chapter. Refer to
this section each time a panel needs to
be removed and installed.
EAUM3340
Panel A
To remove the panel
1. Open the front storage compart-
ment A. (See page 3-21.)
2. Remove the screw, and then pull
the panel off.To install the panel
Place the panel in the original position,
and then install the screw.
Panel B
To remove the panel
1. Open the front storage compart-
ment B. (See page 3-21.)
2. Remove the screw, and then pull
the panel off.
To install the panel
Place the panel in the original position,
and then install the screw.
1. Panel A
2. Panel B
1. Panel C
ZAUM1022
1
2
ZAUM1021
1
1. Panel A
2. Screw
1. Panel B
2. Screw
ZAUM1046
1
2
ZAUM1047
1
2
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Periodic maintenance and adjustment
6-8
6 Panel C
To remove the panel
1. Remove the quick fastener, and
then pull the under cowling off as
shown.
TIP
The quick fastener is removed by
pushing the center pin in with a screw-
driver, and then pulling the fastener
out.
2. Remove the cowling screws, and
then pull it off.
3. Remove the battery bracket bolts,
and then pull it off.
4. Remove the battery bracket and
panel assembly by pulling it off as
shown.To install the panel
1. Place the battery bracket and
panel assembly in the original po-
sition, and then install the bolts.
2. Place the cowling in the original
position, and then install the
screws.
3. Place the under cowling in the
original position, and then install
the quick fastener.
TIP
To install the quick fastener, push the
center pin out so that it will protrude
from the fastener head, insert the fas-
tener into the under cowling, and then
push the protruding pin in until it is
flush with the fastener head.
1. Cowling
2. Quick fastener (after removal)
1. Screw
2. Cowling
ZAUM1042
1
2
ZAUM1043
2
1
1
1. Panel C
2. Bracket
3. Bolt
ZAUM1045
13
2
3
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Periodic maintenance and adjustment
6-13
6
EAU20071
Coolant
The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUM3045To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.
2. Open the front storage compart-
ment A. (See page 3-21.)
TIP
The coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
3. Check the coolant level through
the check window.
TIP
The coolant should be between the
minimum and maximum level marks.
4. If the coolant is at or below the
minimum level mark, remove pan-
el A. (See page 6-7.)
5. Open the reservoir cap, and then
add coolant to the maximum level
mark. WARNING! Remove only
the coolant reservoir cap. Never
attempt to remove the radiator
cap when the engine is hot.
[EWA15162] NOTICE: If coolant is not
available, use distilled water or
soft tap water instead. Do not
use hard water or salt water
since it is harmful to the engine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other-
wise the cooling system will not
be protected against frost and
corrosion. If water has been
added to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possible, otherwise the
effectiveness of the coolant will
be reduced.
[ECA10473]
6. Close the reservoir cap, and then
install the panel.1. Maximum level mark
2. Minimum level mark
ZAUM1029
2 1Coolant LevelCoolant L
evelH
ighH
igh
LowLo
w1. Coolant reservoir cap
Coolant reservoir capacity:
0.32 L (0.34 US qt, 0.28 Imp.qt)
ZAUM1030
1
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Periodic maintenance and adjustment
6-26
6
EAU23292
Checking the wheel bearings
The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer
check the wheel bearings.
EAU46345
Battery
The battery is located behind panel C.
(See page 6-7.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to
be checked and, if necessary, securely
tightened.
WARNING
EWA10761
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
EXTERNAL: Flush with plenty
of water.
INTERNAL: Drink large quan-
tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15
minutes and seek prompt
medical attention.
1. Positive battery lead (red)
2. Negative battery lead (black)
3. Battery
ZAUM1035
2
1
3
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Periodic maintenance and adjustment
6-28
6
EAUM3093
Replacing the fuses
The fuse box, which contains the fuses
for the individual circuits, is located be-
hind panel B. (See page 6-7.)
TIP
The main fuse, which is in a different
and hard-to-reach location, must be
replaced by a Yamaha dealer.
If a fuse for the individual circuits is
blown, replace it as follows.
1.
the electrical circuit in question.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15132]
TIP

tool kit. Use the tongs to remove and
install a fuse.
YP250R
1. Main fuse
2. Spare main fuse
ZAUM1058112
1. Fuse box
1. Radiator fan motor fuse
2. ECU fuse
3. Backup fuse
4. Signaling system fuse
5. Headlight fuse
6. Ignition fuse
7. Spare fuse
8. Hazard fuse
ZAUM1036
1
ZAUM1037
7
123456
20 10
10
20
1010 10107.5
7.5
U2DLE2E0.book Page 28 Thursday, July 2, 2015 6:20 PM

Scooter care and storage
7-2
7structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a cor-
rosion protection spray.
Improper cleaning can damage
plastic parts (such as cowlings,
panels, windshields, headlight
lenses, meter lenses, etc.) and
the mufflers. Use only a soft,
clean cloth or sponge with wa-
ter to clean plastic. However, if
the plastic parts cannot be thor-
oughly cleaned with water, di-
luted mild detergent with water
may be used. Be sure to rinse
off any detergent residue using
plenty of water, as it is harmful
to plastic parts.
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake fluid,
antifreeze or electrolyte.
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaningcompounds for plastic may
leave scratches on the wind-
shield. Test the product on a
small hidden part of the wind-
shield to make sure that it does
not leave any marks. If the wind-
shield is scratched, use a quality
plastic polishing compound
af-
ter washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
Since sea salt or salt sprayed on the
roads during winter are extremely cor-
rosive in combination with water, carry
out the following steps after each ride
in the rain, near the sea or on salt-
sprayed roads.
TIP
Salt sprayed on roads in the winter
may remain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the en-
gine has cooled down. NOTICE:
Do not use warm water since it
increases the corrosive action
of the salt.
[ECA10792]
2. Apply a corrosion protection spray
on all metal, including chrome-
and nickel-plated, surfaces to pre-
vent corrosion.
U2DLE2E0.book Page 2 Thursday, July 2, 2015 6:20 PM

10-1
10
Index
A
ABS (for ABS models) ........................... 3-16
ABS warning light (for ABS models) ....... 3-4
Acceleration and deceleration ................ 5-3
Air filter and V-belt case air filter
elements ............................................. 6-14
Auxiliary lights ....................................... 6-30
B
Battery .................................................. 6-26
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-21
Brake lever, front .................................. 3-15
Brake lever, rear.................................... 3-16
Brake levers, lubricating ....................... 6-24
Braking.................................................... 5-4
C
Cables, checking and lubricating ......... 6-23
Care ........................................................ 7-1
Catalytic converters .............................. 3-19
Centerstand and sidestand, checking
and lubricating .................................... 6-24
Coolant ................................................. 6-13
D
Dimmer switch ...................................... 3-14
E
Engine break-in....................................... 5-5
Engine oil .............................................. 6-10
Engine trouble warning light ................... 3-4
F
Final transmission oil ............................ 6-12
Front and rear brake lever free play,
checking ............................................. 6-19
Front and rear brake pads, checking.... 6-20
Front fork, checking .............................. 6-25
Front turn signal light ............................ 6-31
Fuel ....................................................... 3-18
Fuel consumption, tips for reducing ....... 5-5
Fuel level warning light ........................... 3-4
Fuel tank cap ........................................ 3-17
Fuses, replacing.................................... 6-28
H
Handlebar switches .............................. 3-14
Hazard switch ....................................... 3-14
Headlight bulb, replacing ...................... 6-30
High beam indicator light........................ 3-4
Horn switch ........................................... 3-14
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-24
Immobilizer system ................................. 3-1Immobilizer system indicator light.......... 3-5
Indicator lights and warning lights ......... 3-4
Info switch ............................................ 3-15
L
License plate light bulb, replacing........ 6-33
M
Main switch/steering lock....................... 3-2
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system.................................................. 6-3
Matte color, caution ............................... 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-6
P
Panels, removing and installing.............. 6-7
Parking ................................................... 5-6
Part locations ......................................... 2-1
Pass switch .......................................... 3-14
S
Safe-riding points ................................... 1-5
Safety information .................................. 1-1
Seat ...................................................... 3-20
Shock absorber assemblies,
adjusting............................................. 3-22
Sidestand ............................................. 3-23
Spark plug, checking ............................. 6-9
Specifications ......................................... 8-1
Starting off.............................................. 5-3
Starting the engine ................................. 5-2
Start switch .......................................... 3-14
Steering, checking................................ 6-25
Storage ................................................... 7-4
Storage compartments ........................ 3-21
T
Tail/brake light ...................................... 6-31
Throttle grip and cable, checking and
lubricating .......................................... 6-23
Throttle grip free play, checking........... 6-16
Tires ...................................................... 6-17
Tool kit.................................................... 6-2
Troubleshooting ................................... 6-33
Troubleshooting charts ........................ 6-34
Turn signal indicator lights ..................... 3-4
Turn signal light bulb (rear),
replacing ............................................ 6-32
Turn signal switch ................................ 3-14
V
Valve clearance .................................... 6-16
Vehicle identification number ................. 9-1
U2DLE2E0.book Page 1 Thursday, July 2, 2015 6:20 PM