2015 YAMAHA WR 250F ad blue

FUEL INJECTION SYSTEM
9-49
Fault code No. 43
ItemFuel system voltage: incorrect voltage supplied to the fuel in-
jector and fuel pump.
Fail-safe systemAble to start engine
Able to drive vehicle
Diagnostic code No.09
Diagnostic tool displayFuel system voltage
Approximately 12.0 (V)
ProcedureDisconnect the main relay, and push the start switch or push down
the kickstarter lever.
ItemProbable cause of malfunc-
tion and checkMaintenance jobConfirmation of service
completion
1 Connection of main relay
coupler.
Check the locking condition
of the coupler.
Disconnect the coupler and
check the pins (bent or bro-
ken terminals and locking
condition of the pins).Improperly connected 
Connect the coupler securely
or repair/replace the wire har-
ness.Start the engine and let it idle
for approximately 5 seconds.
Fault code number is not dis-
played  Service is finished.
Fault code number is dis-
played  Go to item 2.
2 Connection of wire harness
ECU coupler.
Check the locking condition
of the coupler.
Disconnect the coupler and
check the pins (bent or bro-
ken terminals and locking
condition of the pins).Improperly connected 
Connect the coupler securely
or repair/replace the wire har-
ness.Start the engine and let it idle
for approximately 5 seconds.
Fault code number is not dis-
played  Service is finished.
Fault code number is dis-
played  Go to item 3.
3 Wire harness continuity. Open or short circuit  Re-
place the wire harness.
Between battery terminal and
ECU coupler.
red-red
red-red/white
Between main relay coupler
and ECU coupler.
brown-brown
blue/red-blue/redStart the engine and let it idle
for approximately 5 seconds.
Fault code number is not dis-
played  Service is finished.
Fault code number is dis-
played  Go to item 4.
4 Defective main relay. No operating sound  Re-
place the main relay.Start the engine and let it idle
for approximately 5 seconds.
Fault code number is not dis-
played  Service is finished.
Fault code number is dis-
played  Go to item 5.
5 Defective main relay. Execute the diagnostic mode.
(Code No. 09)
Fuel system voltage is below
3 V  Replace the main re-
lay.Start the engine and let it idle
for approximately 5 seconds.
Fault code number is not dis-
played  Service is finished.
Fault code number is dis-
played  Go to item 6.
6 Malfunction in ECU. Replace the ECU.

ELECTRICAL COMPONENTS
9-73
EAS2GB2389CHECKING THE DIODE
1. Check:
•Diode
Out of specification  Replace.
TIP
The pocket tester and the analog pocket tester
readings are shown in the following table.
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a. Disconnect the diode from the wire harness.
b. Connect the pocket tester ( 1) to the di-
ode coupler as shown.
c. Check the diode for continuity.
d. Check the diode for no continuity.
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EAS2GB2390CHECKING THE IGNITION SPARK GAP
1. Check:
• Ignition spark gap
Out of specification  Perform the ignition
system troubleshooting, starting with step 4.
Refer to “TROUBLESHOOTING” on page 9-
4.
TIP
If the ignition spark gap is within specification,
the ignition system circuit is operating normally.
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a. Remove the spark plug cap from the spark
plug.
b. Connect the ignition checker “1” as shown.
c. Push the engine stop switch.
d. Measure the ignition spark gap “a”.
e. Crank the engine by pushing the start switch
and gradually increase the spark gap until a
misfire occurs.
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EAS2GB2391CHECKING THE SPARK PLUG CAP
1. Remove:
• Spark plug cap
(from the spark plug lead)
2. Check:
• Spark plug cap resistance
Out of specification  Replace. Result
Continuity
(between “3” to “4”)
Pocket tester
90890-03112
Analog pocket tester
YU-03112-C
No continuity
Tester positive lead  Sky blue
“1”
Tester negative lead  Green/
Black “2”
Continuity
Tester positive lead  Green/
Black “2”
Tester negative lead  Sky blue
“1”
No continuity
Tester positive lead  Red “3”
Tester negative lead  Red/Blue
“4”
Continuity
Tester positive lead  Red/Blue
“4”
Tester negative lead  Red “3”
2
1
4
3
R Sb
G/B R/L
Minimum ignition spark gap
6.0 mm (0.24 in)
Ignition checker
90890-06754
Oppama pet–4000 spark checker
YM-34487
2. Spark plug cap
Spark plug cap resistance
10 k

ELECTRICAL COMPONENTS
9-75
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a. Connect the pocket tester ( 100) to the
crankshaft position sensor coupler.
b. Measure the crankshaft position sensor re-
sistance.
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EAS2GB2394CHECKING THE LEAN ANGLE SENSOR
1. Remove:
• Lean angle sensor
(from the bracket)
2. Check:
• Lean angle sensor out put voltage
Out of specification  Replace.
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a. Connect the lean angle sensor coupler to
the wire harness.
b. Connect the pocket tester (DC 20 V) to the lean angle sensor coupler as shown.
c. Incline the lean angle sensor.
d. Measure the lean angle sensor out put volt-
age.
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EAS2GB2395CHECKING THE STARTER MOTOR OPERA-
TION
1. Check:
• Coolant temperature sensor
Does not operate  Perform the electric
starting system troubleshooting, starting
with step 4.
Refer to “ELECTRIC STARTING SYSTEM”
on page 9-6.
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a. Connect the positive battery terminal “1” and
starter motor lead “2” with a jumper lead “3”.
EWA
WARNING
• Handle the coolant temperature sensor
with special care.
• Never subject the coolant temperature
sensor to strong shocks. If the coolant
temperature sensor is dropped, replace it. Crankshaft position sensor resis-
tance
228–342  (Gy–B)
Pocket tester
90890-03112
Analog pocket tester
YU-03112-C
• Positive tester probe 
Gray “1”
• Negative tester probe 
Black “2”
Lean angle sensor out put voltage
Less than 45° “a”
0.4–1.4V
More than 45° “b”
3.7–4.4V
12
Gy B
Pocket tester
90890-03112
Analog pocket tester
YU-03112-C
Test harness– lean angle sensor
(6P)
90890-03209
Test harness– lean angle sensor
(6P)
YU-03209
• Positive tester probe 
Yellow/Green “1”
• Negative tester probe 
Black/Blue “2”
2 1
aa
bON ON

ELECTRICAL COMPONENTS
9-78
b. Measure the resistance of the resister.
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EAS2GB2400CHECKING THE RADIATOR FAN MOTOR
1. Check:
• Radiator fan motor
Faulty/rough movement  Replace.
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a. Disconnect the radiator fan motor coupler
from the wire harness.
b. Connect the battery (DC 12 V) as shown.
c. Measure the radiator fan motor movement.
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EAS2GB2401CHECKING THE COOLANT TEMPERATURE
SENSOR
1. Remove:
• Coolant temperature sensor
EWA
WARNING
• Handle the coolant temperature sensor
with special care.
• Never subject the coolant temperature
sensor to strong shocks. If the coolant
temperature sensor is dropped, replace it.2. Check:
• Coolant temperature sensor resistance
Out of specification  Replace.
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a. Connect the pocket tester ( 1k/100) to
the coolant temperature sensor.
b. Immerse the coolant temperature sensor in
a container filled with coolant.
TIP
Make sure the coolant temperature sensor ter-
minals do not get wet.
c. Place a thermometer in the coolant.
d. Slowly heat the coolant, and then let it cool
to the specified temperature indicated in the
table.
e. Check the coolant temperature sensor for
continuity at the temperatures indicated in
the table. • Positive tester probe 
Black “1”
• Negative tester probe 
Black “2”
• Positive battery terminal 
Blue “1”
• Negative battery terminal 
Black “2”
1
2
12
12V
LB
Coolant temperature sensor re-
sistance
2.51–2.78 k at 20 °C (2.51–2.78
k at 68 °F)
210–221  at 100 °C (210–221 
at 212 °F)
Pocket tester
90890-03112
Analog pocket tester
YU-03112-C
• Positive tester probe 
Green/White “1”
• Negative tester probe 
Black/Blue “2”
12
G/W B/L
B/L G/W

ELECTRICAL COMPONENTS
9-79
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EAS2GB2402CHECKING THE THROTTLE POSITION
SENSOR
1. Remove:
• Throttle position sensor
(from the throttle body)
EWA
WARNING
• Handle the throttle position sensor with
special care.
• Never subject the throttle position sensor
to strong shocks. If the throttle position
sensor is dropped, replace it.
2. Check:
• Throttle position sensor maximum resis-
tance
Out of specification  Replace.
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a. Connect the pocket tester ( 1k) to the
throttle position sensor.b. Check the throttle position sensor maximum
resistance.
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3. Install:
• Throttle position sensor
TIP
When mounting the throttle position sensor, ad-
just its angle properly. Refer to “ADJUSTING
THE THROTTLE POSITION SENSOR” on
page 8-11.
EAS2GB2403CHECKING THE THROTTLE POSITION
SENSOR INPUT VOLTAGE
1. Check:
• Throttle position sensor input voltage
Out of specification  Replace the ECU.
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a. Connect the test harness S-pressure sensor
(3P) to the throttle position sensor coupler
and the wire harness.
b. Connect the pocket tester (20 VDC) to the
test harness S-pressure sensor (3P). Resistance
6.30 k
Pocket tester
90890-03112
Analog pocket tester
YU-03112-C
• Positive tester probe 
Blue “1”
• Negative tester probe 
Black/Blue “2”
Throttle position sensor input
voltage
4–6 V
Pocket tester
90890-03112
Analog pocket tester
YU-03112-C
Test harness S– pressure sensor
(3P)
90890-03207
Test harness S– pressure sensor
(3P)
YU-03207
21

ELECTRICAL COMPONENTS
9-80
c. Start the engine.
d. Measure the throttle position sensor input
voltage.
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EAS2GB2404CHECKING THE INTAKE AIR PRESSURE
SENSOR
1. Check:
• Intake air pressure sensor output voltage
Out of specification  Replace.
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a. Connect the pocket tester (20 VDC) to the
intake air pressure sensor coupler (wire har-
ness side).b. Start the engine.
c. Measure the intake air pressure sensor out-
put voltage.
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EAS2GB2405CHECKING THE INTAKE AIR TEMPERA-
TURE SENSOR
1. Remove:
• Intake air temperature sensor
(from the air filter case)
EWA
WARNING
• Handle the intake air temperature sensor
with special care.
• Never subject the intake air temperature
sensor to strong shocks. If the intake air
temperature sensor is dropped, replace it.
2. Check:
• Intake air temperature sensor resistance
Out of specification  Replace.
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a. Connect the pocket tester ( 1k/100) to
the intake air temperature sensor terminal. • Positive tester probe 
Blue “1”
• Negative tester probe 
Black/Blue “2”
Intake air pressure sensor output
voltage
3.61–3.67 V at 101.3 kPa (3.61–
3.67 V at 1.01kgf/cm
2, 3.61–3.67
V at 14.7 psi)
Pocket tester
90890-03112
Analog pocket tester
YU-03112-C
• Positive tester probe 
Pink “1”
• Negative tester probe 
Black/Blue “2”
21
Intake air temperature sensor re-
sistance
290–390  at 80 °C (290–390 
176 °F)
Pocket tester
90890-03112
Analog pocket tester
YU-03112-C
• Positive tester probe 
Brown/White “1”
• Negative tester probe 
Black/Blue “2”
12

EAS2GB2428
WIRING DIAGRAM
WR250F/WR250FF 2015
1. Joint connector
2. Joint connector
3. Joint connector
4. AC magneto
5. Rectifier/regulator
6. Headlight relay
7. Main relay
8. Engine ground
9. Battery
10. Frame ground
11. Starter relay
12. Main fuse
13. Starter motor
14. Starter relay diode
15. Indicator light
16. Engine trouble warning light
17. Fuel level warning light
18. Resistor
19. Fuel sender
20. Diode
21. Coupler for connecting option-
al part
22. ECU (engine control unit)
23. Ignition coil
24. Spark plug
25. Injector
26. Fuel pump
27. Radiator fan motor relay
28. Radiator fan motor fuse
29. Radiator fan motor
30. Joint connector
31. Intake air temperature sensor
32. Coolant temperature sensor
33. Throttle position sensor
34. Intake air pressure sensor
35. Lean angle sensor
36. Engine stop switch
37. Neutral switch
38. Diode
39. Starting circuit cut-off relay
40. Clutch switch
41. Start switch
42. Joint connector
43. Taillight
44. Headlight
45. Coupler for connecting option-
al switch
46. Speed sensor
47. Multi-function display
48. Frame ground
A.Wire harness
B.Ignition coil sub-lead
C.Negative battery lead
EAS2GB2429COLOR CODE
BBlack
Br Brown
Ch Chocolate
Dg Dark green
G Green
Gy Gray
LBlue
Lg Light green
O Orange
PPink
RRed
Sb Sky blue
WWhite
Y Yellow
B/L Black/Blue
B/O Black/Orange
B/W Black/White
B/Y Black/Yellow
Br/W Brown/White
G/B Green/Black
G/W Green/White
G/Y Green/Yellow
L/B Blue/Black
L/G Blue/Green
L/R Blue/Red
L/W Blue/White
L/Y Blue/Yellow
P/L Pink/Blue
R/B Red/Black
R/L Red/Blue
R/W Red/White
R/Y Red/Yellow
W/B White/Black
Y/B Yellow/Black
Y/G Yellow/Green
Y/R Yellow/Red