2015 YAMAHA VMAX ignition

TABLE OF CONTENTSSAFETY INFORMATION.................. 1-1
DESCRIPTION .................................. 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ...................................... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning lights............................................ 3-4
Speedometer unit ........................... 3-7
Multi-function display ..................... 3-8
Handlebar switches ...................... 3-17
Clutch lever .................................. 3-19
Shift pedal .................................... 3-19
Brake lever.................................... 3-20
Brake pedal .................................. 3-20
ABS .............................................. 3-21
Fuel tank cap ................................ 3-22
Fuel ............................................... 3-23
Fuel tank breather hose and
overflow hose ............................ 3-24
Catalytic converters...................... 3-24
Seats ............................................ 3-25
Adjusting the front fork ................. 3-27
Adjusting the shock absorber
assembly ................................... 3-29
Luggage strap holders ................. 3-31 EXUP system ................................ 3-31
Sidestand ...................................... 3-31
Ignition circuit cut-off system ....... 3-32
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kits ............................. 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing the cowling and panels ...................... 6-8
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge.... 6-11
Final gear oil .................................. 6-14
Coolant.......................................... 6-16
Air filter element ............................ 6-19 Checking the engine idling
speed ........................................ 6-20
Checking the throttle grip free play ............................................ 6-20
Valve clearance............................. 6-20
Tires .............................................. 6-21
Cast wheels .................................. 6-23
Clutch lever................................... 6-23
Checking the brake lever free
play ............................................ 6-24
Brake light switches ..................... 6-24
Checking the front and rear brake
pads .......................................... 6-25
Checking the brake fluid level ...... 6-25
Changing the brake and clutch
fluids .......................................... 6-27
Checking and lubricating the
cables ........................................ 6-27
Checking and lubricating the throttle grip and cable ............... 6-27
Checking and lubricating the brake and shift pedals............... 6-28
Checking and lubricating the
brake and clutch levers ............. 6-28
Checking and lubricating the sidestand................................... 6-29
Lubricating the swingarm pivots......................................... 6-29
Checking the front fork ................. 6-30
Checking the steering................... 6-30
Checking the wheel bearings ....... 6-31U2CEE0E0.book Page 1 Wednesday, August 27, 2014 11:11 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-2
3

Keep other immo bilizer system
keys away from the main switch
as they may cause si gnal inter-
ference.
EAU10473
Main switch/steerin g lockThe main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.TIPBe sure to use the standard key (black
bow) for regular use of the vehicle. To
minimize the risk of losing the code re-
registering key (red bow), keep it in a
safe place and only use it for code re-
registering.
EAU38531
ON
All electrical circuits are supplied with
power; the meter lighting, taillight, li-
cense plate light and auxiliary light
come on, and the engine can be start-
ed. The key cannot be removed.TIPThe headlight comes on automatically
when the engine is started and stays
on until the key is turned to “OFF”,
even if the engine stalls.
EAU10662
OFF
All electrical systems are off. The key
can be removed.
WARNING
EWA10062
Never turn the key to “OFF” or
“LOCK” while the vehicle is movin g.
Otherwise the electrical systems will
b e switche d off, which may result in
loss of control or an acci dent.
ON
OFF
LOCK
P
U2CEE0E0.book Page 2 Wednesday, August 27, 2014 11:11 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-23
3
EAU13213
FuelMake sure there is sufficient gasoline in
the tank.
WARNING
EWA10882
Gasoline and g asoline vapors are
extremely flamma ble. To avoi d fires
an d explosions an d to re duce the
risk of injury when refuelin g, follow
these instructions.1. Before refueling, turn off the en- gine and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the vi-
cinity of sparks, open flames, or
other sources of ignition such as
the pilot lights of water heaters
and clothes dryers.
2. Do not overfill the fuel tank. Stop filling when the fuel reaches the
bottom of the filler tube. Because
fuel expands when it heats up,
heat from the engine or the sun
can cause fuel to spill out of the
fuel tank. 3. Wipe up any spilled fuel immedi-
ately. NOTICE: Immediately
wipe off spille d fuel with a clean,
d ry, soft cloth, since fuel may
d eteriorate painted surfaces or
plastic parts.
[ECA10072]
4. Be sure to securely close the fuel tank cap.
WARNING
EWA15152
Gasoline is poisonous an d can
cause injury or death. Han dle gaso-
line with care. Never siphon gasoline
b y mouth. If you shoul d swallow
some gasoline or inhale a lot of gas-
oline vapor, or g et some gasoline in
your eyes, see your doctor imme di- ately. If g
asoline spills on your skin,
wash with soap an d water. If gaso-
line spills on your clothin g, chan ge
your clothes.
EAU54601
NOTICE
ECA11401
Use only unlea ded g asoline. The use
of lea ded g asoline will cause severe
d amag e to internal en gine parts,
such as the valves an d piston rin gs,
as well as to the exhaust system.Your Yamaha engine has been de-
signed to use premium unleaded gas-
oline with a research octane number of
95 or higher. If knocking (or pinging)
occurs, use a gasoline of a different
1. Fuel tank filler tube
2. Maximum fuel level
12
Recommen ded fuel:
Premium unleaded gasoline (Gaso-
hol (E10) acceptable)
Fuel tank capacity:
15.0 L (3.96 US gal, 3.30 Imp.gal)
Fuel reserve amount (when the fuel
level warnin g lig ht comes on):
3.9 L (1.03 US gal, 0.86 Imp.gal)
U2CEE0E0.book Page 23 Wednesday, August 27, 2014 11:11 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-31
3
EAU15152
Luggage strap hol dersThere is a luggage strap holder on
each passenger footrest.
EAU41942
EXUP systemThis model is equipped with Yamaha’s
EXUP (EXhaust Ultimate Power valve)
system. This system boosts engine
power by means of a valve that regu-
lates the inner diameter of the exhaust
pipe. The EXUP system valve is con-
stantly adjusted in accordance with the
engine speed by a computer-con-
trolled servomotor.NOTICE
ECA15611
The EXUP system has been set an d
extensively teste d at the Yamaha
factory. Chan gin g these settin gs
without sufficient technical knowl-
e dge may result in poor perfor-
mance of or damag e to the en gine.
EAU15306
Si destan dThe sidestand is located on the left
side of the frame. Raise the sidestand
or lower it with your foot while holding
the vehicle upright.TIPThe built-in sidestand switch is part of
the ignition circuit cut-off system,
which cuts the ignition in certain situa-
tions. (See the following section for an
explanation of the ignition circuit cut-
off system.)
WARNING
EWA10242
The vehicle must not be ri dden with
the si destan d d own, or if the si de-
stan d cannot b e properly moved up
(or does not stay up), otherwise the
si destan d coul d contact the groun d
an d d istract the operator, resultin g
in a possi ble loss of control.
Yamaha’s i gnition circuit cut-off
system has been desi gne d to assist
the operator in fulfillin g the respon-
si bility of raisin g the si destan d b e-
fore startin g off. Therefore, check
1. Luggage strap holder
1
1
U2CEE0E0.book Page 31 Wednesday, August 27, 2014 11:11 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-32
3
this system re
gularly an d have a
Yamaha dealer repair it if it does not
function properly.
EAU44893
I g nition circuit cut-off systemThe ignition circuit cut-off system
(comprising the sidestand switch,
clutch switch and neutral switch) has
the following functions.
 It prevents starting when the
transmission is in gear and the
sidestand is up, but the clutch le-
ver is not pulled.
 It prevents starting when the
transmission is in gear and the
clutch lever is pulled, but the side-
stand is still down.
 It cuts the running engine when
the transmission is in gear and the
sidestand is moved down.
Periodically check the operation of the
ignition circuit cut-off system accord-
ing to the following procedure.
U2CEE0E0.book Page 32 Wednesday, August 27, 2014 11:11 AM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-3
4
Sidestan d switch • Check operation of ignition circuit cut-off system.
• If system is not working correctly, have Yamaha dealer check vehicle. 3-31
ITEM CHECKS PAGE
U2CEE0E0.book Page 3 Wednesday, August 27, 2014 11:11 AM

OPERATION AND IMPORTANT RIDING POINTS
5-1
5
EAU15952
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWA10272
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which coul d cause an acci dent
or injury.
EAU48712
TIPThis model is equipped with:  a lean angle sensor to stop the en-
gine in case of a turnover. In this
case, the display will indicate error
code 30, but this is not a malfunc-
tion. Turn the key to “OFF” and
then to “ON” to clear the error
code. Failing to do so will prevent
the engine from starting even
though the engine will crank when
pushing the start switch.
 an engine auto-stop system. The
engine stops automatically if left
idling for 20 minutes. If the engine
stops, simply push the start
switch to restart the engine.
EAU51693
Startin g the en gineIn order for the ignition circuit cut-off
system to enable starting, one of the
following conditions must be met:
 The transmission is in the neutral
position.
 The transmission is in gear with
the clutch lever pulled and the
sidestand up.
See page 3-32 for more informa-
tion.
1. Turn the key to “ON” and make sure that the engine stop switch is
set to “ ”.
The following warning lights and
indicator lights should come on for
a few seconds, then go off. Oil level warning light
 Fuel level warning light
 Coolant temperature warning
light
 Engine trouble warning light
 Shift timing indicator light
 Immobilizer system indicator
light
U2CEE0E0.book Page 1 Wednesday, August 27, 2014 11:11 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-35
6Fuse
box 2
If a fuse is blown, replace it as follows. 1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge
ratin g than recommen ded to avoi
d causin g extensive d am-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
1. Ignition fuse
2. ABS control unit fuse
3. Headlight fuse
4. Backup fuse (for clock and immobilizer sys-tem)
5. Electronic throttle valve fuse
6. Radiator fan motor fuse
7. Spare fuse
8. Signaling system fuse
9. Parking lighting fuse
10.Sub radiator fan motor fuse
1 23456
7
8
10
7
9
Specifie
d fuses:
Main fuse: 50.0 A
Ignition fuse:
20.0 A
Parking lighting fuse: 7.5 A
Signaling system fuse: 7.5 A
Headlight fuse:
15.0 A
Radiator fan motor fuse: 20.0 A
Sub radiator fan motor fuse: 7.5 A
Fuel injection system fuse:
15.0 A
ABS control unit fuse: 7.5 A
ABS motor fuse: 30.0 A
ABS solenoid fuse:
15.0 A
Backup fuse: 7.5 A
Electronic throttle valve fuse: 7.5 A
U2CEE0E0.book Page 35 Wednesday, August 27, 2014 11:11 AM