2015 YAMAHA TT-R110E ABS

TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS..............................................1-1
SAFETY INFORMATION ...................2-1
DESCRIPTION ...................................3-1
Left view ..........................................3-1
Right view ........................................3-2
Controls and instruments ................3-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................4-1
Main switch .....................................4-1
Handlebar switches .........................4-1
Shift pedal .......................................4-2
Brake lever ......................................4-2
Brake pedal .....................................4-3
Fuel tank cap ...................................4-3
Fuel ..................................................4-3
Fuel tank breather hose...................4-6
Fuel cock .........................................4-6
Starter (choke) lever .......................4-7
Kickstarter .......................................4-7
Seat .................................................4-8
Shock absorber assembly...............4-8
Sidestand ........................................4-9
Starting circuit cut-off system .........4-9 FOR YOUR SAFETY –
PRE-OPERATION CHECKS
............. 5-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 6-1
Starting and warming up a cold engine .......................................... 6-1
Starting a warm engine................... 6-2
Shifting............................................ 6-2
Engine break-in............................... 6-3
Parking ............................................ 6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT .................................. 7-1
Owner’s tool kit............................... 7-2
Periodic maintenance chart for the emission control system ............. 7-3
General maintenance and lubrication chart .......................... 7-4
Removing and installing panels ...... 7-7
Checking the spark plug................. 7-8
Engine oil ........................................ 7-9
Cleaning the air filter element ....... 7-11
Cleaning the spark arrester .......... 7-13
Adjusting the carburetor ............... 7-14
Adjusting the engine idling
speed......................................... 7-14
Checking the throttle grip free play ............................................ 7-15
Valve clearance............................. 7-15
Tires .............................................. 7-15 Spoke wheels ................................ 7-17
Adjusting the clutch free play........ 7-17
Adjusting the brake lever free
play ............................................ 7-18
Adjusting the brake pedal free
play ............................................ 7-19
Checking the shift pedal ............... 7-20
Checking the front and rear brake shoes ......................................... 7-20
Drive chain slack ........................... 7-21
Cleaning and lubricating the drive chain .......................................... 7-22
Checking and lubricating the cables ........................................ 7-23
Checking and lubricating the throttle grip and cable ............... 7-23
Checking and lubricating the
brake lever ................................. 7-23
Checking and lubricating the brake pedal ................................ 7-24
Checking and lubricating the sidestand ................................... 7-24
Lubricating the swingarm pivots ... 7-24
Checking the front fork ................. 7-25
Checking the steering ................... 7-25
Checking the wheel bearings ........ 7-26
Battery........................................... 7-26
Replacing the fuse ........................ 7-28
Supporting the motorcycle ........... 7-28
Front wheel ................................... 7-29
Rear wheel .................................... 7-31
UB5180E0.book Page 1 Monday, June 9, 2014 1:20 PM

MOTORCYCLE CARE AND STORAGE8-2
8
off any
deter gent resi due usin g
plenty of water, as it is harmful
to plastic parts.
 Do not use any harsh chemical
prod ucts on plastic parts. Be
sure to avoi d usin g cloths or
spon ges which have b een in
contact with stron g or a brasive
cleanin g prod ucts, solvent or
thinner, fuel ( gasoline), rust re-
movers or inhi bitors, brake flui d,
antifreeze or electrolyte.
 Do not use hi gh-pressure wash-
ers or steam-jet cleaners since
they cause water seepag e and
d eterioration in the followin g ar-
eas: seals (of wheel an d swin g-
arm bearin gs, fork an d b rakes),
electric components (couplers,
connectors, instruments,
switches an d li ghts), breather
hoses an d vents.
 For motorcycles equippe d with
a win dshiel d: Do not use stron g
cleaners or har d spon ges as
they will cause dullin g
or
sc

ratchin g. Some cleanin g
compoun ds for plastic may
leave scratches on the win d- shiel
d. Test the pro duct on a
small hi dden part of the win d-
shiel d to make sure that it does
not leave any marks. If the win d-
shiel d is scratche d, use a quality
plastic polishin g compoun d af-
ter washing .
After normal useRemove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain or near the seaSince sea salt is extremely corrosive,
carry out the following steps after each
ride in the rain or near the sea.
1. Clean the motorcycle with cold water and a mild detergent, after
the engine has cooled down.
NOTICE: Do not use warm wa-
ter since it increases the corro-
sive action of the salt.
[ECA10792]
2. Apply a corrosion protection spray on all metal, including chrome-
and nickel-plated, surfaces to pre-
vent corrosion.
After cleanin g
1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Immediately dry the drive chain and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
4. To prevent corrosion, it is recom- mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean- er to remove any remaining dirt.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces.
UB5180E0.book Page 2 Monday, June 9, 2014 1:20 PM

SPECIFICATIONS
9-2
9
Spark plug(s):Manufacturer/model:
NGK/CR6HSA
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:Wet, multiple-disc and centrifugal
automaticTransmission:Primary reduction ratio:
3.722 (67/18)
Final drive: Chain
Secondary reduction ratio: 2.500 (35/14)
Transmission type:
Constant mesh 4-speed
Operation: Left foot operation
Gear ratio: 1st:3.166 (38/12)
2nd: 1.941 (33/17)
3rd:
1.380 (29/21)
4th: 1.095 (23/21)Chassis:Frame type:
Backbone
Caster angle: 26.00 ° Trail:
60 mm (2.4 in)
Front tire:Type:
With tube
Size: 2.50-14 4PR
Manufacturer/model: CHEN SHIN/C-803-2
Speed rating:
120 km/h (75 mph)Rear tire:Type:With tube
Size:
3.00-12 4PR
Manufacturer/model: CHEN SHIN/C-803-2
Speed rating: 120 km/h (75 mph)Loa din g:Maximum rider weight:
60.0 kg (132 lb)Tire air pressure (measure d on col d
tires):
Front:
100 kPa (1.00 kgf/cm², 15 psi)
Rear: 100 kPa (1.00 kgf/cm², 15 psi)
Front wheel:Wheel type:Spoke wheel
Rim size: 14x1.40
Rear wheel:Wheel type:Spoke wheel
Rim size:
12x1.60Front brake:Type:
Drum brake
Operation:
Right hand operationRear brake:Type:
Drum brake
Operation:
Right foot operationFront suspension:Type:Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 115 mm (4.5 in)Rear suspension:Type:
Swingarm
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 110 mm (4.3 in)Electrical system:Ignition system:DC CDI
Charging system: AC magneto
UB5180E0.book Page 2 Monday, June 9, 2014 1:20 PM

11-1
11
INDEX
AAir filter element, cleaning .................... 7-11BBattery .................................................. 7-26
Brake lever.............................................. 4-2
Brake lever, checking and lubricating........................................... 7-23
Brake lever free play, adjusting ............ 7-18
Brake pedal ............................................ 4-3
Brake pedal, checking and lubricating........................................... 7-24
Brake pedal free play, adjusting ........... 7-19
Brake shoes, checking ......................... 7-20CCables, checking and lubricating ......... 7-23
Carburetor, adjusting............................ 7-14
Care ........................................................ 8-1
Clutch free play, adjusting .................... 7-17DDrive chain, cleaning and lubricating ... 7-22
Drive chain slack .................................. 7-21EEngine break-in ...................................... 6-3
Engine idling speed .............................. 7-14
Engine oil ................................................ 7-9
Engine serial number ............................ 10-1
Engine, starting a warm.......................... 6-2
Engine stop switch ................................. 4-2FFront fork, checking ............................. 7-25
Fuel ......................................................... 4-3
Fuel cock ................................................ 4-6
Fuel tank breather hose.......................... 4-6
Fuel tank cap .......................................... 4-3 Fuse, replacing..................................... 7-28
HHandlebar switches ............................... 4-1IIdentification numbers ......................... 10-1KKickstarter .............................................. 4-7LLabels, location ...................................... 1-1MMain switch ............................................ 4-1
Maintenance and lubrication, periodic... 7-4
Maintenance, emission control
system ................................................. 7-3
Matte color, caution ............................... 8-1
Model label........................................... 10-1PPanels, removing and installing ............. 7-7
Parking ................................................... 6-4
Part locations ......................................... 3-1SSafety information .................................. 2-1
Seat ........................................................ 4-8
Shifting ................................................... 6-2
Shift pedal .............................................. 4-2
Shift pedal, checking ........................... 7-20
Shock absorber assembly ..................... 4-8
Sidestand ............................................... 4-9
Sidestand, checking and lubricating.... 7-24
Spark arrester, cleaning ....................... 7-13
Spark plug, checking ............................. 7-8
Specifications......................................... 9-1
Starter (choke) lever ............................... 4-7 Starting and warming up a cold
engine ................................................... 6-1
Starting circuit cut-off system ................ 4-9
Start switch ............................................. 4-2
Steering, checking ................................ 7-25
Storage ................................................... 8-3
Supporting the motorcycle ................... 7-28
Swingarm pivots, lubricating ................ 7-24
TThrottle grip and cable, checking and lubricating ........................................... 7-23
Throttle grip free play, checking ........... 7-15
Tires ...................................................... 7-15
Tool kit .................................................... 7-2
Troubleshooting .................................... 7-32
Troubleshooting chart........................... 7-34VValve clearance..................................... 7-15
Vehicle Emission Control Information label (For Canada) .............................. 10-2
Vehicle identification number ............... 10-1WWheel bearings, checking .................... 7-26
Wheel (front).......................................... 7-29
Wheel (rear)........................................... 7-31
Wheels .................................................. 7-17
UB5180E0.book Page 1 Monday, June 9, 2014 1:20 PM