2015 YAMAHA TT-R110E warning

PERIODIC MAINTENANCE AND ADJUSTMENT
7-28
7
EAU50431
Replacing the fuseThe fuse is located inside the battery
coupler. (See page 7-26.)
If the fuse is blown, replace it as fol-
lows.
1. Turn the key to “OFF” and turn off all electrical circuits.
2. Disconnect the battery coupler.
3. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge
ratin g than recommen ded to avoi
d causin g extensive dam-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
4. Connect the battery coupler.
5. Turn the key to “ON”.
6. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
EAU24351
Supportin g the motorcycleSince this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other mainte-
nance requiring the motorcycle to
stand upright. Check that the motorcy-
cle is in a stable and level position be-
fore starting any maintenance. A
strong wooden box can be placed un-
der the engine for added stability.
To service the front wheel
1. Stabilize the rear of the motorcy- cle by using a motorcycle stand
or, if an additional motorcycle
stand is not available, by placing a
jack under the frame in front of the
rear wheel.
2. Raise the front wheel off the ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
1. Battery coupler
2. Fuse
3. Spare fuse
1 3
2
Specified fuse:
10.0 A
UB5180E0.book Page 28 Monday, June 9, 2014 1:20 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
7-29
7a jack either under each side of the
frame in front of the rear wheel or under
each side of the swingarm.
EAU24361
Front wheel
EAU56490
To remove the front wheel
WARNING
EWA10822
To avoi
d injury, securely support the
vehicle so there is no dan ger of it
fallin g over.1. Slide the rubber cover back at the
brake lever.
2. Loosen the locknut, and then turn the brake lever free play adjusting
bolt fully in direction (a). 3. Loosen the axle nut.
4. Lift the front wheel off the ground
according to the procedure in the
previous section “Supporting the
motorcycle”.
5. Remove the axle nut and washer.
6. Pull the wheel axle out.1. Rubber cover
2. Brake lever free play adjusting bolt
3. Locknut
(a)
3
2
1
(a)
1. Axle nut
2. Washer
UB5180E0.book Page 29 Monday, June 9, 2014 1:20 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
7-31
7
EAU25081
Rear wheel
EAU56800
To remove the rear wheel
WARNING
EWA10822
To avoid injury, securely support the
vehicle so there is no dan ger of it
fallin g over.1. Disconnect the brake torque rod
from the brake shoe plate by re-
moving the cotter pin, the nut and
the bolt. 2. Remove the brake pedal free play
adjusting nut, and then discon-
nect the brake rod at the brake
camshaft lever.
3. Fully loosen the locknut and the drive chain slack adjusting nut on
both ends of the swingarm. 4. Loosen the axle nut.
5. Lift the rear wheel off the ground
according to the procedure on
page 7-28.
6. Remove the axle nut, washer and the drive chain puller at the left-
hand side, then pull the wheel axle
out together with the drive chain
puller from the right-hand side.
7. Push the wheel forward, and then remove the drive chain from the
rear sprocket.1. Brake torque rod
2. Cotter pin
3. Brake torque rod bolt and nut
4. Brake shoe plate
1. Brake rod
2. Brake pedal free play adjusting nut
3. Brake camshaft lever
4. Wheel axle
1. Axle nut
2. Washer
3. Drive chain puller
4. Drive chain slack adjusting nut
5. Locknut
1 2
3 5
4
UB5180E0.book Page 31 Monday, June 9, 2014 1:20 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
7-32
7
TIPThe drive chain does not need to be
disassembled in order to remove and
install the wheel.8. Remove the wheel.
To install the rear wheel 1. Install the drive chain onto the rear sprocket.
2. Lift the rear wheel off the ground, and then install the drive chain
puller and the wheel by inserting
the wheel axle from the right-hand
side.
3. Install the drive chain puller, wash- er and axle nut. 4. Lower the rear wheel so that it is
on the ground, and then put the
sidestand down.
5. Install the brake rod onto the brake camshaft lever, and then in-
stall the brake pedal free play ad-
justing nut onto the brake rod.
6. Connect the brake torque rod to the brake shoe plate by installing
the bolt and nut, and then tighten
the nut to the specified torque.
7. Insert a new cotter pin.
8. Adjust the drive chain slack. (See page 7-21.)
9. Tighten the axle nut to the speci- fied torque.
10. Adjust the brake pedal free play. (See page 7-19.)
EAU25852
Trou bleshootin gAlthough Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting chart
represents a quick and easy procedure
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checkin g the fuel system, d o
not smoke, an d make sure there are
no open flames or sparks in the ar-
ea, inclu din g pilot li ghts from water
Ti ghtenin g torque:
Brake torque rod nut: 26 Nm (2.6 m·kgf, 19 ft·lbf)
Ti ghtenin g torque:
Axle nut: 60 Nm (6.0 m·kgf, 43 ft·lbf)
UB5180E0.book Page 32 Monday, June 9, 2014 1:20 PM

MOTORCYCLE CARE AND STORAGE
8-3
88. Let the motorcycle dry completely
before storing or covering it.
WARNING
EWA14502
Contaminants on the brakes or tires
can cause loss of control.  Make sure that there is no oil or
wax on the tires.
 If necessary, wash the tires with
warm water an d a mil d d eter-
g ent. Before ri din g at hi gher
speed s, test the motorcycle’s
b rakin g performance an d cor-
nerin g b ehavior.NOTICE
ECA10801
 Apply spray oil an d wax spar-
in gly an d make sure to wipe off
any excess.
 Never apply oil or wax to any
rubber an d plastic parts, but
treat them with a suitab le care
prod uct.
 Avoi d usin g a brasive polishin g
compoun ds as they will wear
away the paint.
TIPConsult a Yamaha dealer for advice on
what products to use.
EAU26153
Stora geShort-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the mo-
torcycle.NOTICE
ECA10811
 Storin g the motorcycle in a
poorly ventilate d room or cover-
in g it with a tarp, while it is still
wet, will allow water an d humi d-
ity to seep in an d cause rust.
 To prevent corrosion, avoi d
d amp cellars, sta bles (b ecause
of the presence of ammonia)
an d areas where stron g chemi-
cals are store d.Lon g-term
Before storing your motorcycle for sev-
eral months: 1. Follow all the instructions in the “Care” section of this chapter.
UB5180E0.book Page 3 Monday, June 9, 2014 1:20 PM

MOTORCYCLE CARE AND STORAGE8-4
8
2. For motorcycles equipped with a
fuel cock that has an “OFF” posi-
tion: Turn the fuel cock lever to
“OFF”.
3. Drain the carburetor float chamber by loosening the drain bolt; this
will prevent fuel deposits from
building up. Pour the drained fuel
into the fuel tank.
4. Fill up the fuel tank and add fuel stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
5. Perform the following steps to protect the cylinder, piston rings,
etc. from corrosion.a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder wall with oil.) WARNING! To prevent
dam-
a g e or injury from sparkin g,
make sure to groun d the
spark plu g electro des while
turnin g the en gine over.
[EWA10952]
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
6. Lubricate all control cables and the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
7. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
8. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
9. Remove the battery and fully char- ge it. Store it in a cool, dry place
and charge it once a month. Do
not store the battery in an exces- sively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
7-26.
TIPMake any necessary repairs before
storing the motorcycle.
UB5180E0.book Page 4 Monday, June 9, 2014 1:20 PM

EAU53772
WARNING
ALWAYS
:

vehicle overturns on hills and rough
terrain and in turns.

seriously affect handling and control.
Improper motorcycle use can result in SEVERE INJURY or DEATH.ALWAYS USE
AN APPROVED HELMET AND
PROTECTIVE GEAR NEVER USE
ON PAVED ROADS NEVER CARRY
PASSENGERS
NEVER
operate:


conditions.

another vehicle.

balance and steering and increase risk
of losing control.
LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.\
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2014.06-0.8 ×1 CR
(E)
UB5180E0.book Page 1 Monday, June 9, 2014 1:20 PM