TABLE OF CONTENTSSAFETY INFORMATION.................. 1-1
Further safe-riding points ............... 1-5
DESCRIPTION .................................. 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ...................................... 3-1
Main switch/steering lock............... 3-1
Keyhole shutter .............................. 3-2
Indicator lights and warning lights............................................ 3-2
Self-diagnosis device .................... 3-4
Multi-function meter unit ................ 3-4
Handlebar switches ........................ 3-8
Front brake lever ............................ 3-9
Rear brake lever ............................. 3-9
ABS .............................................. 3-10
Fuel tank cap ................................ 3-11
Fuel ............................................... 3-12
Catalytic converter ....................... 3-13
Seat .............................................. 3-14
Passenger footrest ....................... 3-14
Storage compartment .................. 3-15
Luggage hook............................... 3-16
Sidestand ..................................... 3-16
Ignition circuit cut-off system ....... 3-17
Auxiliary DC connector ................. 3-19 FOR YOUR SAFETY –
PRE-OPERATION CHECKS
............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 5-1
Starting the engine .......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ............................................ 5-3
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for
the emission control system ........ 6-3
General maintenance and
lubrication chart ........................... 6-4
Removing and installing the panel ............................................ 6-8
Checking the spark plug ................. 6-8
Engine oil and oil strainer .............. 6-10
Final transmission oil..................... 6-12
Coolant.......................................... 6-13
Air filter and V-belt case air filter elements .................................... 6-14
Checking the throttle grip free play ..................................... 6-16 Valve clearance............................. 6-16
Tires .............................................. 6-17
Cast wheels .................................. 6-18
Checking the front brake lever
free play..................................... 6-19
Checking the rear brake lever free play..................................... 6-19
Checking the front and rear
brake pads ................................ 6-20
Checking the brake fluid level ...... 6-20
Changing the brake fluid .............. 6-22
Checking and lubricating the cables ........................................ 6-22
Checking and lubricating the
throttle grip and cable ............... 6-22
Lubricating the front and rear brake levers ............................... 6-23
Checking and lubricating the centerstand and sidestand........ 6-23
Checking the front fork ................. 6-24
Checking the steering................... 6-25
Checking the wheel bearings ....... 6-25
Checking the steering tie rod ....... 6-25
Checking the leaning system ....... 6-26
Battery .......................................... 6-26
Replacing the fuses ...................... 6-27
Replacing the headlight bulb ........ 6-29
Auxiliary light ................................ 6-30
Tail/brake light .............................. 6-30
Turn signal light bulb .................... 6-30
Troubleshooting............................ 6-31U2CME1E0.book Page 1 Tuesday, December 9, 2014 4:12 PM
SAFETY INFORMATION
1-5
1appropriate. Refer to page 6-17 for tire
specifications and more information on
replacing your tires.
Transportin
g the Vehicle
Be sure to observe the following in-
structions before transporting the vehi-
cle in another vehicle. Remove all loose items from the
vehicle.
Point the front wheels straight
ahead on the trailer or in the truck
bed, and choke it in a rail to pre-
vent movement.
Secure the vehicle with tie-downs
or suitable straps that are at-
tached to solid parts of the vehi-
cle, such as the frame or upper
front fork triple clamp (and not, for
example, to rubber-mounted han-
dlebars or turn signals, or parts
that could break). Choose the lo-
cation for the straps carefully so
the straps will not rub against
painted surfaces during transport.
The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the ve-
hicle will not bounce excessively
during transport.
EAU60590
Further safe-ri din g points Be sure to signal clearly when
making turns.
Braking can be extremely difficult
on a wet road. Avoid hard braking,
because the vehicle could slide.
Apply the brakes slowly when
stopping on a wet surface.
Slow down as you approach a
corner or turn. Once you have
completed a turn, accelerate
slowly.
Be careful when passing parked
cars. A driver might not see you
and open a door in your path.
Railroad crossings, streetcar rails,
iron plates on road construction
sites, and manhole covers be-
come extremely slippery when
wet. Slow down and cross them
with caution. Keep the vehicle up-
right, otherwise it could slide out
from under you.
The brake pads or linings could
get wet when you wash the vehi-
cle. After washing the vehicle,
check the brakes before riding.
U2CME1E0.book Page 5 Tuesday, December 9, 2014 4:12 PM
INSTRUMENT AND CONTROL FUNCTIONS
3-10
3
TIPAs the unified brake system is me-
chanical, additional free play can
be felt in the front brake lever
when the rear brake lever is being
pulled.
The unified brake system does not
function when the front brake is
applied alone.
EAUU1840
ABSYour leaning multi-wheel vehicle’s ABS
(Anti-lock Brake System) features an
electronic control system, which acts
on each of the front and rear brakes in-
dependently.
Operate the brakes with ABS as you
would conventional brakes. If the ABS
is activated, a pulsating sensation may
be felt at the brake levers. In this situa-
tion, continue to apply the brakes and
let the ABS work; do not “pump” the
brakes as this will reduce braking ef-
fectiveness.
WARNING
EWA16051
Always keep a sufficient d istance
from the vehicle ahea d to match the
ri din g spee d even with ABS.
The ABS performs best with
lon g b rakin g d istances.
On certain surfaces, such as
rou gh or g ravel roa ds, the b rak-
in g d istance may b e longer with
the ABS than without.The ABS is monitored by an ECU,
which will revert the system to conven-
tional braking if a malfunction occurs.
TIP The ABS performs a self-diagno-
sis test each time the vehicle first
starts off after the key is turned to
“ON” and the vehicle has traveled
at a speed of 10 km/h (6 mi/h) or
higher. During this test, a “click-
ing” noise can be heard from the
front of the vehicle, and if either
brake lever is even slightly ap-
plied, a vibration can be felt at the
lever, but these do not indicate a
malfunction.
This ABS has a test mode which
allows the owner to experience
the pulsation at the brake levers
when the ABS is operating. How-
ever, special tools are required, so
please consult your Yamaha deal-
er.NOTICE
ECA20100
Be careful not to d amage the wheel
sensor or wheel sensor rotor; other-
wise, improper performance of the
ABS will result.
U2CME1E0.book Page 10 Tuesday, December 9, 2014 4:12 PM
INSTRUMENT AND CONTROL FUNCTIONS
3-11
3
EAU37473
Fuel tank capTo remove the fuel tank cap1. Open the seat. (See page 3-14.)
2. Turn the fuel tank cap counter- clockwise and pull it off.
To install the fuel tank cap 1. Insert the fuel tank cap into the tank opening and turn it clockwise
until the “ ” marks on the cap
and tank are aligned.
2. Close the seat.
WARNING
EWA11092
Make sure that the fuel tank cap is
properly close d after fillin g fuel.
Leakin g fuel is a fire hazar d.
1. Front wheel sensor
1. Rear wheel sensor
11
1. Fuel tank cap
2. “ ” mark
2
2
1
U2CME1E0.book Page 11 Tuesday, December 9, 2014 4:12 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAU62100
General maintenance and lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 4000 km
(2400 mi) 8000 km
(4800 mi) 12000 km
(7200 mi) 16000 km
(9600 mi)
1 Air filter element • Replace. Every 20000 km (12500 mi)
2 Air filter check hose • Clean. √√√√√
3 *V-
belt case air filter
element • Clean.
• Replace if necessary.
√√√√
4 *Front brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
5 *Rear brake • Check operation, fluid level and
vehicle for fluid leakage.
• Check brake lever free play, and adjust if necessary. √√√√√√
• Replace brake pads. Whenever worn to the limit
6 *Brake hoses • Check for cracks or damage.
• Check for correct routing and
clamping. √√√√√
• Replace. Every 4 years
7 *Brake fluid • Replace. Every 2 years
8 *Wheels • Check runout and for damage.
√√√√
• Balance the front wheels. Whenever the tires or wheels have been changed or replaced
9 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
U2CME1E0.book Page 4 Tuesday, December 9, 2014 4:12 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
10*Wheel bearin gs • Check bearings for looseness or
damage. √√√√
11 *Steerin g system • Check bearing play and steering
for roughness. √√√√√
• Lubricate with lithium-soap- based grease. Every 24000 km (14000 mi)
• Check steering tie rod, and re- place if necessary. √√√√√
12 *Leanin g system • Check bearing play. √√√√√
13 *Chassis fasteners • Make sure that all nuts, bolts and
screws are properly tightened. Every 12000 km (7200 mi)
14 Front
brake lever
pivot shaft • Lubricate with silicone grease.
√√√√
15 Rear
brake lever
pivot shaft • Lubricate with silicone grease.
√√√√
16 *Unifie
d b rake sys-
tem • Lubricate link pivots and moving
parts with silicone grease. √√√√
• Lubricate cable end with lithium- soap-based grease. √√√√
17 Si
destan d, center-
stan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
18 *Sidestan d switch • Check operation. √√√√√√
19 *Front fork • Check operation and for oil leak-
age. √√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 4000 km
(2400 mi) 8000 km
(4800 mi) 1
2000 km
(7200 mi) 16000 km
(9600 mi)
U2CME1E0.book Page 5 Tuesday, December 9, 2014 4:12 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-18
6
WARNING
EWA10472
Have a Yamaha d ealer replace
excessively worn tires. Besid es
b ein g ille gal, operatin g the vehi-
cle with excessively worn tires
d ecreases ri din g sta bility an d
can lead to loss of control.
The replacement of all wheel
and b rake-relate d parts, inclu d-
in g the tires, shoul d b e left to a
Yamaha dealer, who has the
necessary professional knowl-
e dge an d experience to do so.
Ride at mo derate spee ds after
chan gin g a tire since the tire
surface must first be “ broken
in” for it to develop its optimal
characteristics.Tire information
This model is equipped with tubeless
tires and tire air valves.
Tires age, even if they have not been
used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of ageing. Old and aged tires shall be
checked by tire specialists to ascertain
their suitability for further use.
WARNING
EWA10462
The front an
d rear tires shoul d b e of
the same make an d d esi gn, other-
wise the han dlin g characteristics of
the vehicle may b e different, which
coul d lea d to an acci dent.After extensive tests, only the tires list-
ed below have been approved for this
model by Yamaha.
EAU61160
Cast wheelsTo maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.
The wheel rims should be
checked for cracks, bends, warp-
age or other damage before each
ride. If any damage is found, have
a Yamaha dealer replace the
wheel. Do not attempt even the
smallest repair to the wheel. A de-
formed or cracked wheel must be
replaced.
The front wheels should be bal-
anced whenever either the tires or
wheels have been changed or re-
placed. An unbalanced wheel can
result in poor performance, ad-
verse handling characteristics,
and a shortened tire life.
Front tire:
Size:90/80-14M/C 43P
Manufacturer/model: CHENG SHIN/M6231
Rear tire:
Size:110/90-12 64P
Manufacturer/model:
CHENG SHIN/M6232
U2CME1E0.book Page 18 Tuesday, December 9, 2014 4:12 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-25
6
EAU45512
Checking the steerin gWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Place the vehicle on the center- stand. WARNING! To avoi d inju-
ry, securely support the vehicle
so there is no dan ger of it fallin g
over.
[EWA10752]
2. Hold the lower ends of the front fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.
EAU23292
Checkin g the wheel b earingsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer
check the wheel bearings.
EAU61420
Checkin g the steerin g tie ro dThe steering tie rod must be checked
at the intervals specified in the periodic
maintenance and lubrication chart. If
there is play in the steering tie rod,
have a Yamaha dealer check the tie
rod.
U2CME1E0.book Page 25 Tuesday, December 9, 2014 4:12 PM