2015 YAMAHA TMAX brake fluid

TABLE OF CONTENTSSAFETY INFORMATION................... 1-1
Further safe-riding points................. 1-5
DESCRIPTION ................................... 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
SMART KEY SYSTEM ....................... 3-1
Smart key system ......... ................... 3-1
Operating range of the smart key
system ....................... ................... 3-2
Handling of the smart key and mechanical key ............................ 3-3
Smart key ........................................ 3-5
Replacing the smart key battery ...... 3-6
Vehicle power on and steering lock release .................................. 3-7
Powering off th e vehicle .................. 3-8
How to lock the steering .................. 3-9
Seat opening and closin g ................ 3-9
Parking mode ................................ 3-10
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 4-1
Indicator lights and warning lights ... 4-1
Speedometer ................................... 4-2
Tachometer ..................................... 4-3
Multi-function display ....................... 4-3
Handlebar switches ......................... 4-9
Front brake lever ........................... 4-11 Rear brake lever............................ 4-11
Rear brake lock lever .................... 4-12
ABS (for ABS models)...
................ 4-13
Fuel tank cap................................. 4-14
Fuel ............................................... 4-15
Catalytic converter ........................ 4-16
Adjusting the rider backrest........... 4-17
Helmet holder ................................ 4-17
Storage compartments .................. 4-18
Windshield..................................... 4-20
Rear view mirrors .......................... 4-21
Shock absorber assembly ............. 4-22
Sidestand ...................................... 4-22
Ignition circuit cut- off system ......... 4-23
Auxiliary DC connector.................. 4-25
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 5-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 6-1
Starting the engine .......................... 6-1
Starting off ....................................... 6-2
Acceleration and deceleration ......... 6-3
Braking ............................................ 6-3
Tips for reducing fuel consumption ................................ 6-4
Engine break-in ............................... 6-4
Parking ............................................ 6-5 PERIODIC MAINTENANCE AND
ADJUSTMENT
.................................... 7-1
Owner’s tool kit ................................ 7-2
Periodic maintenance chart for the emission control syst em ............... 7-3
General maintenance and lubrication chart ............................ 7-4
Removing and installing panels ....... 7-8
Checking the spark plugs .............. 7-10
Engine oil and oil filt er cartridge..... 7-11
Coolant .......................................... 7-14
Replacing the air filter element ...... 7-16
Adjusting the engine idling speed............ ............................ .. 7-16
Checking the throttle grip free play ............................................. 7-17
Valve clearance ............................. 7-17
Tires ............................................... 7-18
Cast wheels ................................... 7-20
Checking the front and rear brake
lever free play ............................. 7-20
Adjusting the rear brake lock cable ........................................... 7-21
Checking the rear brake lock ......... 7-22
Checking the front and rear brake pads............................................ 7-22
Checking the brake fluid level ........ 7-23
Changing the brake fluid ................ 7-24
Drive belt slack .............................. 7-24
Checking and lubricating the
cables
......................................... 7-25
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5-1
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FOR YOUR SAFETY – PRE-OPERATION CHECKS
EAU15598
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided inthis manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.
Check fuel tank breather hose and overflow hose for obstructions, cracks or
damage, and check hose connections. 4-15
Engine oil Check oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage. 7-11
Coolant Check coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage. 7-14
Front brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage. 7-20, 7-22, 7-23
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FOR YOUR SAFETY – PRE-OPERATION CHECKS
5-2
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Rear brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage. 7-20, 7-22, 7-23
Throttle grip Make sure that operation is smooth.
Check throttle grip free play.
If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable
and grip housing. 7-17, 7-25
Wheels and tires Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary. 7-18, 7-20
Brake levers Make sure that operation is smooth.
Lubricate lever pivoting points if necessary. 7-25
Centerstand, sidestand Make sure that operation is smooth.
Lubricate pivots if necessary. 7-26
Chassis fasteners Make sure that all nuts, bolts
and screws are properly tightened.
Tighten if necessary. —
Instruments, lights, signals
and switches Check operation.
Correct if necessary.
—
Sidestand switch Check operation of ignition circuit cut-off system.
If system is not working correctly, have Yamaha dealer check vehicle. 4-22
ITEM CHECKS PAGE
2PW-9-E0_1.book 2 ページ ２０１５年２月１９日　木曜日　午後３時３０分

PERIODIC MAINTENANCE AND ADJUSTMENT
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EAU1770K
General maintenance an d lubrication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 Air filter element Replace. 
2 *V-belt case air filter
elements Clean.

Replace. 
3 *Front brake Check operation, fluid level and
vehicle for fluid leakage. 
Replace brake pads. Whenever worn to the limit
4 *Rear brake Check operation, fluid level and
vehicle for fluid leakage. 
Replace brake pads. Whenever worn to the limit
5 *Brake hoses Check for cracks or damage.
Check for correct routing and
clamping. 
Replace. Every 4 years
6 *Brake fluid Replace. Every 2 years
7 Rear brake lock
cable Check cable length.
Adjust if necessary.
4000 km (2400 mi) after the initial 1000 km (600 mi) and every
5000 km (3000 mi) thereafter
8 *Rear brake lock Check operation.
Check rubber boot.
Check wear indicator.
Adjust if necessary. 
9 *Wheels Check runout and for damage. 
10 *Tires Check tread depth and for
damage.
Replace if necessary.
Check air pressure.
Correct if necessary. 
11 *Wheel bearings Check bearings fo
r looseness or
damage. 
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PERIODIC MAINTENANCE AND ADJUSTMENT
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EAU38263
TIP
Engine air filter and V-belt air filters
This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with
compressed air to avoid damaging it.
The engine air filter element needs to be replaced and the V- belt air filter elements need to be serviced more frequent-
ly when riding in unusuall y wet or dusty areas.

Hydraulic brake service
After disassembling the brake master cylinders and calipers, always change the fluid. Regu larly check the brake fluid
levels and fill the reservoirs as required.
Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. Replace the brake hoses every four years and if cracked or damaged.
2PW-9-E0_1.book 7 ページ ２０１５年２月１９日　木曜日　午後３時３０分

PERIODIC MAINTENANCE AND ADJUSTMENT
7-23
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12 checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart. Each brake pad is
provided with a wear indicator, which
allows you to check the brake pad wear
without having to disassemble the
brake. To check the brake pad wear,
check the position of the wear indicator
while applying the brake. If a brake pad
has worn to the point that the wear indi-
cator almost touches the brake disc,
have a Yamaha dealer replace the
brake pads as a set.
EAU22582
Checking the brake fluid levelBefore riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
Front brake
Rear brake
WARNING
EWA15991
Improper maintenance can result in
loss of braking ability. Observe
these precautions:
Insufficient brake fluid may al-
low air to enter the brake sys-
tem, reducing braking
performance.

Clean the filler cap before re-
moving. Use only DOT 4 brake
fluid from a sealed container.

Use only the specified brake flu-
id; otherwise, the rubber seals
1. Minimum level mark
1
1. Minimum level markSpecified brake fluid:
DOT 4
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
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may deteriorate, causing leak-
age.

Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.

Be careful that water does not
enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vaporlock.
NOTICE
ECA17641
Brake fluid may damage painted sur-
faces or plastic parts. Always cleanup spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake sys-
tem leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before
further riding.
EAU22733
Changing the brake fluidHave a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the oil seals
of the master cylinders and calipers as
well as the brake hoses replaced at the
intervals listed below or whenever they
are damaged or leaking.
Oil seals: Replace every two
years.

Brake hoses: Replace every four
years.
EAU51991
Drive belt slackThe drive belt slack should be checked
and adjusted by a Yamaha dealer at
the intervals specified in the periodic
maintenance and lubrication chart.
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SCOOTER CARE AND STORAGE
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12 plenty of water, as it is harmful
to plastic parts.

Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.

Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.

For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid- den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound after
washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.TIPSalt sprayed on roads in the winter may
remain well into spring. 1. Clean the scooter with cold water and a mild detergent after the en-
gine has cooled down. NOTICE:
Do not use warm water since it
increases the corrosive action
of the salt.
[ECA10792]
2. Apply a corrosion protection sprayon all metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
Cleaning the windshieldAvoid using any alkaline or strong acid
cleaner, gasoline, brake fluid, or any
other solvent. Clean the windshield with
a cloth or sponge dampened with a mild
detergent, and then wash it off thor-
oughly with water. For additional clean-
ing, use Yamaha Windshield Cleaner
or another high-quality windshield
cleaner. Some cleaning compounds for
plastics may leave scratches on the
windshield. Before using such clean-
ers, test an area of the windshield
which does not affect your visibility and
which cannot be easily recognized.
2PW-9-E0_1.book 2 ページ ２０１５年２月１９日　木曜日　午後３時３０分