Page 41 of 112
INSTRUMENT AND CONTROL FUNCTIONS
4-14
1
2
345
6
7
8
9
10
11
12
EAU63691
Fuel tank capTo remove the fuel tank cap 1. Open the lid by pulling the lever up.
2. Insert the mechanical key into the lock and turn it clockwise. The lock
will be released and the fuel tank
cap can be removed. To install the fuel tank cap
1. Align the match marks, insert the fuel tank cap into the tank opening,
and then push down on the cap.
2. Turn the key counterclockwise to the original position, and then re- move it.
3. Close the lid.
WARNING
EWA11263
Make sure that the fuel tank cap is
properly installed and locked in
place before operating the vehicle.Leaking fuel is a fire hazard.
1. Opening lever
2. Lid
1
2
1. Fuel tank cap
1. Match marks
1
1
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Page 45 of 112

INSTRUMENT AND CONTROL FUNCTIONS
4-18
1
2
345
6
7
8
9
10
11
12
jection, and securely close the
seat.
WARNING! Never ride with
a helmet attached to the helmet
holder, since the helmet may hit
objects, causing loss of control
and possibly an accident.
[EWA10162]
To release the helmet from the hel-
met holder
Open the seat, remove the helmet
holding cable from the helmet holder
and the helmet, and then close the
seat.
EAU63510
Storage compartmentsFront storage compartment
To open the storage compartment
when it is locked, insert the mechanical
key into the lock, turn it clockwise, and
then pull the lever up and towards you
to slide the storage compartment open.
To open the storage compartment
when it is unlocked, simply pull on the
lever and slide the compartment open.
To close the storage compartment,
push the lid into the original position.
To lock the storage compartment, push
the lid into the original position, insert
the key into the lock, turn it counter- clockwise, and then remove the key.
Rear storage compartment
A helmet can be stored in the rear stor-
age compartment under the seat. (See
page 3-9 for seat opening and closing
information.) To store a helmet in the
rear storage compartment, place the
helmet upside down with the front fac-
ing to the left side.
NOTICE: The shad-
ed area is not a storage
compartment. To prevent damaging
the seat hinges, do not place any
items in this area.
[ECA16092]
1. Front storage compartment
2. Storage compartment opening lever
1
2
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Page 46 of 112

INSTRUMENT AND CONTROL FUNCTIONS
4-19
1
2
34
5
6
7
8
9
10
11
12
TIP
Some helmets cannot be stored in
the rear storage compartment be-
cause of their size or shape.
Do not leave your scooter unat-
tended with the seat open.
The interior of the rear storage
compartment lies outside the oper-
ating range of the smart key. If the
rear storage compartment is
locked with the smart key inside,
the smart key system may be dis-
abled. The smart key must be car-
ried by the rider.
Do not place the smart key, me-
chanical key, or identification num- ber tag inside the rear storage
compartment. They may get
locked inside and the smart key
system may not operate normally.
NOTICE
ECA15963
Do not leave the seat open for
an extended period of time, oth-
erwise the light may cause the
battery to discharge.
Since the storage compartment
may get wet while the scooter is
being washed, wrap any articles
stored in the compartment in a
plastic bag.
To avoid humidity from spread-
ing through the storage com-
partment and to discourage
possible mold growth, wrap wet
articles in a plastic bag before
storing them in the compart-
ment.
Do not keep anything valuable
or breakable in the storage com-
partment.
Since the storage compartment
accumulates heat from the en-
gine and from direct sunlight,
do not store anything suscepti-
ble to heat, such as food or
flammable items, inside the
compartment.WARNING
EWA15861
Do not exceed the following loading
limits:
Front storage compartment: 1
kg (2 lb)
Rear storage compartment: 5 kg
(11 lb)
Maximum load for the vehicle:
XP500 196 kg (432 lb)XP500A 193 kg (425 lb)
1. Rear storage compartment
2. Shaded area
1
2
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Page 56 of 112

OPERATION AND IMPORTANT RIDING POINTS
6-2
1
2
3
4
56
7
8
9
10
11
12 the steering lock (if applied) will be
released. The engine trouble
warning light should come on for a
few seconds and then go off.
For ABS models:
The ABS warning light should
come on when the power of the ve-
hicle is turned on, and go off once
the vehicle reaches a traveling
speed of 10 km/h (6 mi/h) or high-
er.
NOTICE
ECA21980
If the engine warning light or the
ABS warning light (for
ABS-equipped models) does not
come on and then go off as ex-
plained above, see page 4-1 for thewarning light circuit check.
3. Close the throttle completely.
4. Start the engine by pushing the “ON/ ” switch while applying the
front or rear brake.
If the engine does not start within 5
seconds of pressing the “ON/ ”
switch, wait 10 seconds before
pressing the switch again to allow the battery voltage to restore.
NOTICE
ECA11043
For maximum engine life, never ac-
celerate hard when the engine iscold!
EAU45093
Starting off1. While pulling the rear brake lever
with your left hand and holding the
grab bar with your right hand, push
the scooter off the centerstand.
2. Sit astride the seat, and then ad- just the rear view mirrors.
3. Switch the turn signals on.
4. Check for oncoming traffic, and then slowly turn the throttle grip (on
the right) in order to take off.
5. Switch the turn signals off.1. Grab bar
1
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Page 63 of 112

PERIODIC MAINTENANCE AND ADJUSTMENT
7-4
1
2
3
4
5
678
9
10
11
12
EAU1770K
General maintenance an d lubrication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 Air filter element Replace.
2 *V-belt case air filter
elements Clean.
Replace.
3 *Front brake Check operation, fluid level and
vehicle for fluid leakage.
Replace brake pads. Whenever worn to the limit
4 *Rear brake Check operation, fluid level and
vehicle for fluid leakage.
Replace brake pads. Whenever worn to the limit
5 *Brake hoses Check for cracks or damage.
Check for correct routing and
clamping.
Replace. Every 4 years
6 *Brake fluid Replace. Every 2 years
7 Rear brake lock
cable Check cable length.
Adjust if necessary.
4000 km (2400 mi) after the initial 1000 km (600 mi) and every
5000 km (3000 mi) thereafter
8 *Rear brake lock Check operation.
Check rubber boot.
Check wear indicator.
Adjust if necessary.
9 *Wheels Check runout and for damage.
10 *Tires Check tread depth and for
damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
11 *Wheel bearings Check bearings fo
r looseness or
damage.
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Page 79 of 112

PERIODIC MAINTENANCE AND ADJUSTMENT
7-20
1
2
3
4
5
678
9
10
11
12
EAU51921
Cast wheelsTo maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.
The wheel rims should be checked
for cracks, bends, warpage or oth-
er damage before each ride. If any
damage is found, have a Yamaha
dealer replace the wheel. Do not
attempt even the smallest repair to
the wheel. A deformed or cracked
wheel must be replaced.
The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
After repairing or replacing the
front tire, tighten the valve stem nut
and locknut to the specified
torques.
EAU50861
Checking the front and rear
brake lever free playFront
Rear
There should be no free play at the
1. Valve stem nut
2. Valve stem locknutTightening torques: Valve stem nut:2.0 Nm (0.2 m·kgf, 1.4 ft·lbf)
Valve stem locknut:
3.0 Nm (0.3 m·kgf, 2.2 ft·lbf)
1
2
1. No brake lever free play
1. No brake lever free play
1
1
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Page 80 of 112

PERIODIC MAINTENANCE AND ADJUSTMENT
7-21
1
2
3
4
5
67
8
9
10
11
12 brake lever ends. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14212
A soft or spongy feeling in the brake
lever can indicate the presence of air
in the hydraulic system. If there is air
in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
braking performance, which may re-
sult in loss of control and an acci-dent.
EAU53032
Adjusting the rear brake lock
cableRear brake lock cable adjustment may
be required if the rear brake lock lever
does not hold properly. When the rear
brake lock lever is not in use, the rear
brake lock cable length should mea-
sure 43–45 mm (1.69–1.77 in) at the
rear brake caliper.
Periodically check the rear brake lock
cable length and, if necessary, adjust it
as follows.
To increase the rear brake lock cable
length, turn the adjusting nut at the rear
brake caliper in direction (a). To de- crease the rear brake lock cable length,
turn the adjusting nut in direction (b).
WARNING! If proper adjustment
cannot be obtained as described,
have a Yamaha dealer make this ad-
justment.
[EWA16151]
Check that the rear brake lock is re-
leased, and then make sure that the
rear wheel could rotate smoothly.
1. Adjusting nut
2. Rear brake lock cable length
2
1
(a)
(b)
2PW-9-E0_1.book 21 ページ 2015年2月19日 木曜日 午後3時30分
Page 81 of 112

PERIODIC MAINTENANCE AND ADJUSTMENT
7-22
1
2
3
4
5
678
9
10
11
12
EAU52293
Checking the rear brake lockThe rear brake lock must be checked at
the intervals specified in the periodic
maintenance and lubrication chart. 1. Adjust the rear brake lock cable.
2. Apply the rear brake lock, and then try to push the vehicle to confirm
that the rear brake lock functions
properly.
3. The rear brake lock caliper is pro- vided with a wear indicator, which
allows you to check the rear brake
lock pads. To check the rear brake
lock pads, check the position of the
indicator when the rear brake lock
lever is applied. If the indicator has
passed the wear indicator groove,
have a Yamaha dealer check the
rear brake lock.
4. Make sure that there are no tears or cracks on the rubber boot.
EAU22312
Checking the front and rear
brake padsFront brake
Rear brake
The front and rear brake pads must be
1. Wear indicator groove
2. Wear indicator
3. Rubber boot
1 2
3
1. Brake pad wear indicator
1. Brake pad wear indicator
1
1
2PW-9-E0_1.book 22 ページ 2015年2月19日 木曜日 午後3時30分