PERIODIC MAINTENANCE AND ADJUSTMENT
7-14
7
EAU40782
Panel wheels
WARNING
EWA10611
The wheels on this model are not
d esi gne d for use with tu beless tires.
Do not attempt to use tub eless tires
on this mo del.To maximize the performance, durabil-
ity, and safe operation of your motor-
cycle, note the following points
regarding the specified wheels.
The wheel rims should be
checked for cracks, bends, warp-
age or damage before each ride. If
any damage is found, have a
Yamaha dealer replace the wheel. Do not attempt even the smallest
repair to the wheel. A deformed or
cracked wheel must be replaced.
The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
EAU22153
Adjustin g the front an d rear
b rake lever free playThe front and rear brake lever free play
should be measured at the positions as
shown.
Front
Rear Periodically check the front and rear
brake lever free play and, if necessary,
adjust them as follows.
To increase the brake lever free play,
turn the adjusting nut at the brake shoe
plate in direction (a). To decrease the
brake lever free play, turn the adjusting
nut in direction (b).
Front1. Front brake lever free play
1. Rear brake lever free play
1
1
Front
brake lever free play:
10.0–20.0 mm (0.39–0.79 in)
Rear brake lever free play:
10.0–20.0 mm (0.39–0.79 in)
1. Front brake lever free play adjusting nut
1
(a)
(b)
U2SA81E0.book Page 14 Monday, June 2, 2014 2:00 PM
MOTORCYCLE CARE AND STORAGE8-2
8
d
eter gent resi due usin g plenty
of water, as it is harmful to plas-
tic parts.
Do not use any harsh chemical
prod ucts on plastic parts. Be
sure to avoi d usin g cloths or
spon ges which have b een in
contact with stron g or a brasive
cleanin g prod ucts, solvent or
thinner, fuel ( gasoline), rust re-
movers or inhi bitors, brake flui d,
antifreeze or electrolyte.
Do not use hi gh-pressure wash-
ers or steam-jet cleaners since
they cause water seepag e and
d eterioration in the followin g ar-
eas: seals (of wheel an d swin g-
arm bearin gs, fork an d b rakes),
electric components (couplers,
connectors, an d switches),
b reather hoses an d vents.
After normal useRemove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain or near the sea
Since sea salt is extremely corrosive,
carry out the following steps after each
ride in the rain or near the sea.
1. Clean the motorcycle with cold water and a mild detergent, after
the engine has cooled down.
NOTICE: Do not use warm wa-
ter since it increases the corro-
sive action of the salt.
[ECA10792]
2. Apply a corrosion protection spray on all metal, including chrome-
and nickel-plated, surfaces to pre-
vent corrosion.
After cleanin g
1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts. 3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean- er to remove any remaining dirt.
5. Touch up minor paint damage caused by stones, etc.
6. Wax all painted surfaces.
7. Let the motorcycle dry completely before storing or covering it.
WARNING
EWA14502
Contaminants on the brakes or tires
can cause loss of control. Make sure that there is no oil or
wax on the tires.
If necessary, wash the tires with
warm water an d a mil d d eter-
g ent. Before ri din g at hi gher
speed s, test the motorcycle’s
b rakin g performance an d cor-
nering b ehavior.
U2SA81E0.book Page 2 Monday, June 2, 2014 2:00 PM
MOTORCYCLE CARE AND STORAGE8-4
8
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap. WARNING! To
prevent damag e or injury
from sparkin g, make sure to
g roun d the spark plu g elec-
tro des while turnin g the en-
g ine over.
[EWA10952]
6. Lubricate all control cables and
the pivoting points of all levers as
well as of the centerstand.
7. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
8. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.TIPMake any necessary repairs before
storing the motorcycle.
U2SA81E0.book Page 4 Monday, June 2, 2014 2:00 PM
SPECIFICATIONS
9-2
9
Chassis:Frame type:Backbone
Caster angle:
25.50 °
Trail: 50 mm (2.0 in)Front tire:Type:
With tube
Size: 2.50-10 4PR
Manufacturer/model: BRIDGESTONE/M29
Manufacturer/model:
PW50 IRC/Z MARK II (ZAF)
PW50F IRC/Z MARK II
PW50F1 IRC/Z MARK II
Speed rating: 100 km/h (62 mph)Rear tire:Type:With tube
Size: 2.50-10 4PR
Manufacturer/model:
BRIDGESTONE/M29
Manufacturer/model: PW50 IRC/Z MARK II (ZAF)
PW50F IRC/Z MARK II
PW50F1 IRC/Z MARK II
Speed rating:
100 km/h (62 mph)
Loa din g:Maximum rider weight:
25.0 kg (55 lb)Tire air pressure (measure d on col d
tires):
Front:
100 kPa (1.00 kgf/cm², 15 psi)
Rear:
100 kPa (1.00 kgf/cm², 15 psi)
Front wheel:Wheel type:Panel wheel
Rim size:
10x1.50Rear wheel:Wheel type:Panel wheel
Rim size:
10x1.50Front brake:Type:
Drum brake
Operation:
Right hand operationRear brake:Type:
Drum brake
Operation:
Left hand operationFront suspension:Type:Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper Wheel travel:
60 mm (2.4 in)
Rear suspension:Type:
Unit swing
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 50 mm (2.0 in)Electrical system:Ignition system:CDI
U2SA81E0.book Page 2 Monday, June 2, 2014 2:00 PM
11-1
11
INDEX
AAcceleration and deceleration ................ 6-2
Air filter element, cleaning ...................... 7-9
Autolube pump, adjusting .................... 7-16BBrake lever, front .................................... 4-2
Brake lever, rear ..................................... 4-3
Brake levers, lubricating ....................... 7-17
Brake shoes, checking ......................... 7-15
Braking ................................................... 6-2CCable lock (for Europe) ........................... 4-8
Cables, checking and lubricating ......... 7-16
Carburetor, adjusting............................ 7-11
Care ........................................................ 8-1
Centerstand, checking and lubricating........................................... 7-17EEngine break-in ...................................... 6-3
Engine idling speed .............................. 7-11
Engine oil ................................................ 4-6
Engine serial number ............................ 10-1
Engine, starting a warm.......................... 6-1
Engine stop switch ................................. 4-1FFront and rear brake lever free play, adjusting ............................................. 7-14
Front fork, checking ............................. 7-17
Fuel ......................................................... 4-3
Fuel cock ................................................ 4-6
Fuel tank breather hose.......................... 4-5
Fuel tank cap .......................................... 4-3HHandlebar switch.................................... 4-1
IIdentification numbers ......................... 10-1KKickstarter .............................................. 4-7LLabels, location ...................................... 1-1MMaintenance and lubrication, periodic... 7-4
Maintenance, emission control system ................................................. 7-3
Matte color, caution ............................... 8-1
Middle and final gear cases ................... 7-9
Model label........................................... 10-1PParking ................................................... 6-4
Part locations ......................................... 3-1
Power reduction plate, removing ........... 7-7SSafety information .................................. 2-1
Seat ........................................................ 4-7
Spark arrester, cleaning ....................... 7-10
Spark plug, checking ............................. 7-6
Specifications......................................... 9-1
Speed limiter and power reduction plate ..................................................... 4-1
Starter (choke) lever ............................... 4-7
Starting and warming up a cold engine .................................................. 6-1
Starting off ............................................. 6-2
Steering, checking ............................... 7-18
Storage................................................... 8-3TThrottle grip and cable, checking and lubricating .......................................... 7-16 Throttle grip free play, checking ........... 7-12
Tires ...................................................... 7-12
Tool kit .................................................... 7-2
Transmission oil ...................................... 7-8
Troubleshooting .................................... 7-23
Troubleshooting chart........................... 7-24
VVehicle Emission Control Information
label (For Canada) .............................. 10-2
Vehicle identification number ............... 10-1WWheel bearings, checking .................... 7-18
Wheel (front).......................................... 7-19
Wheel (rear)........................................... 7-20
Wheels .................................................. 7-14
U2SA81E0.book Page 1 Monday, June 2, 2014 2:00 PM