2015 YAMAHA MT-09 brake

PERIODIC MAINTENANCE AND ADJUSTMENT
6-40
6
4. Pull the wheel axle out, and then
remove the wheel.
To install the front wheel 1. Lift the wheel up between the fork legs.
2. Insert the wheel axle.
3. Install the brake calipers by install- ing the bolts.
TIPMake sure that there is enough space
between the brake pads before install-
ing the brake calipers onto the brake
discs.
4. Lower the front wheel so that it ison the ground, and then put the
sidestand down.
5. Tighten the wheel axle, the front wheel axle pinch bolt and the
brake caliper bolts to the specified
torques.
6. Push down hard on the handlebar several times to check for proper
fork operation.
EAU44802
Rear wheel (for non-ABS
mo dels)
WARNING
EWA14841
For the ABS mo del, have a Yamaha
d ealer remove an d install the wheel.
EAU56701
To remove the rear wheel
WARNING
EWA10822
To avoi d injury, securely support the
vehicle so there is no dan ger of it
fallin g over.1. Loosen the axle nut.
1. Brake caliper bolt
2. Brake caliper
12
Ti ghtenin g torques:
Wheel axle: 65 Nm (6.5 m·kgf, 47 ft·lbf)
Front wheel axle pinch bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
Brake caliper bolt: 35 Nm (3.5 m·kgf, 25 ft·lbf)
1. Axle nut
1
U1RCE1E0.book Page 40 Wednesday, May 28, 2014 1:10 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-41
62. Lift the rear wheel off the ground
according to the procedure on
page 6-38.
3. Remove the axle nut.
4. Fully loosen the locknut on each side of the swingarm.
5. Turn the drive chain slack adjust- ing bolts fully in direction (a) and
push the wheel forward.
6. Remove the drive chain from the rear sprocket.
TIPIf the drive chain is difficult to re-
move, remove the wheel axle first,
and then lift the wheel upward
enough to remove the drive chain
from the rear sprocket.
 The drive chain cannot be disas-
sembled.7. While supporting the brake caliper
bracket, pull the wheel axle out,
and then remove the wheel.
NOTICE: Do not apply the brake
after the wheel an d b rake disc
have been removed , otherwise
the brake pa ds will be forced
shut.
[ECA11073]
To install the rear wheel 1. Install the wheel and the brake cal- iper bracket by inserting the wheel
axle from the left-hand side.TIPMake sure that the slot in the
brake caliper bracket is fit over the
retainer on the swingarm.
 Make sure that there is enough
space between the brake pads
before installing the wheel.2. Install the drive chain onto the rear
sprocket.
3. Install the axle nut.
1. Drive chain slack adjusting bolt
2. Locknut
(a)1
2
1. Wheel axle
1
1. Slot
2. Retainer
2
1
U1RCE1E0.book Page 41 Wednesday, May 28, 2014 1:10 PM

MOTORCYCLE CARE AND STORAGE7-2
7
off any
deter gent resi due usin g
plenty of water, as it is harmful
to plastic parts.
 Do not use any harsh chemical
prod ucts on plastic parts. Be
sure to avoi d usin g cloths or
spon ges which have b een in
contact with stron g or a brasive
cleanin g prod ucts, solvent or
thinner, fuel ( gasoline), rust re-
movers or inhi bitors, brake flui d,
antifreeze or electrolyte.
 Do not use hi gh-pressure wash-
ers or steam-jet cleaners since
they cause water seepag e and
d eterioration in the followin g ar-
eas: seals (of wheel an d swin g-
arm bearin gs, fork an d b rakes),
electric components (couplers,
connectors, instruments,
switches an d li ghts), breather
hoses an d vents.
 For motorcycles equippe d with
a win dshiel d: Do not use stron g
cleaners or har d spon ges as
they will cause dullin g or
sc r

atchin g. Some cleanin g
compoun ds for plastic may
leave scratches on the win d- shiel
d. Test the pro duct on a
small hi dden part of the win d-
shiel d to make sure that it does
not leave any marks. If the win d-
shiel d is scratche d, use a quality
plastic polishin g compoun d af-
ter washing .
After normal useRemove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive
in combination with water, carry out
the following steps after each ride in
the rain, near the sea or on salt-
sprayed roads.
TIPSalt sprayed on roads in the winter
may remain well into spring.1. Clean the motorcycle with cold
water and a mild detergent, after
the engine has cooled down.
NOTICE: Do not use warm wa-
ter since it increases the corro-
sive action of the salt.
[ECA10792]
2. Apply a corrosion protection spray on all metal, including chrome-
and nickel-plated, surfaces to pre-
vent corrosion.
After cleanin g
1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Immediately dry the drive chain and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
U1RCE1E0.book Page 2 Wednesday, May 28, 2014 1:10 PM

MOTORCYCLE CARE AND STORAGE
7-3
74. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean- er to remove any remaining dirt.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely before storing or covering it.
WARNING
EWA11132
Contaminants on the brakes or tires
can cause loss of control.  Make sure that there is no oil or
wax on the brakes or tires.
 If necessary, clean the brake
d iscs an d b rake linin gs with a
re gular brake disc cleaner or
acetone, an d wash the tires with
warm water an d a mil d d eter-
g ent. Before ri din g at hi gher
speed s, test the motorcycle’s
b rakin g performance an d cor-
nerin g b ehavior.
NOTICE
ECA10801
 Apply spray oil an d wax spar-
in gly an d make sure to wipe off
any excess.
 Never apply oil or wax to any
rubber an d plastic parts, but
treat them with a suitab le care
prod uct.
 Avoi d usin g a brasive polishin g
compoun ds as they will wear
away the paint.TIP Consult a Yamaha dealer for ad-
vice on what products to use.
 Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
EAU26183
Stora geShort-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the mo-
torcycle.NOTICE
ECA10811
 Storin g the motorcycle in a
poorly ventilate d room or cover-
in g it with a tarp, while it is still
wet, will allow water an d humi d-
ity to seep in and cause rust.
 To prevent corrosion, avoi d
d amp cellars, sta bles (b ecause
of the presence of ammonia)
an d areas where stron g chemi-
cals are store d.Lon g-term
Before storing your motorcycle for sev-
eral months: 1. Follow all the instructions in the “Care” section of this chapter.
U1RCE1E0.book Page 3 Wednesday, May 28, 2014 1:10 PM

SPECIFICATIONS
8-2
8
2nd:2.000 (38/19)
3rd: 1.619 (34/21)
4th:
1.381 (29/21)
5th: 1.190 (25/21)
6th: 1.037 (28/27)
Chassis:Frame type:Diamond
Caster angle: 25.00 °
Trail:
103 mm (4.1 in)Front tire:Type:Tubeless
Size:
120/70 ZR17M/C (58W)
Manufacturer/model: BRIDGESTONE/S20F
Manufacturer/model: DUNLOP/D214FRear tire:Type: Tubeless
Size: 180/55 ZR17M/C (73W)
Manufacturer/model:
BRIDGESTONE/S20R Manufacturer/model:
DUNLOP/D214
Loa din g:Maximum load:
MT09 177 kg (390 lb)
MT09A 174 kg (384 lb)
(Total weight of rider, passenger, cargo
and accessories)Tire air pressure (measure d on col d
tires):Loading condition:
0–90 kg (0–198 lb)
Front:250 kPa (2.50 kgf/cm², 36 psi)
Rear: 290 kPa (2.90 kgf/cm², 42 psi)
Loading condition:
MT09 90–177 kg (198–390 lb)
MT09A 90–174 kg (198–384 lb)
Front:250 kPa (2.50 kgf/cm², 36 psi)
Rear: 290 kPa (2.90 kgf/cm², 42 psi)
High-speed riding: Front:250 kPa (2.50 kgf/cm², 36 psi)
Rear: 290 kPa (2.90 kgf/cm², 42 psi)Front wheel:Wheel type:Cast wheel
Rim size: 17M/C x MT3.50
Rear wheel:Wheel type:Cast wheel
Rim size:
17M/C x MT5.50Front brake:Type:
Dual disc brake
Operation:
Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:
Single disc brake
Operation: Right foot operation
Specified brake fluid: DOT 4Front suspension:Type:Telescopic fork
Spring/shock absorber type: Coil spring/oil damper
Wheel travel:
137 mm (5.4 in)Rear suspension:Type:Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel: 130 mm (5.1 in)
U1RCE1E0.book Page 2 Wednesday, May 28, 2014 1:10 PM

SPECIFICATIONS
8-3
8
Electrical system:Ignition system:TCI
Charging system:
AC magnetoBattery:Model:YTZ10S
Voltage, capacity:
12 V, 8.6 AhHea dlig ht:Bulb type:
Halogen bulbBul b volta ge, watta ge × quantity:Headlight:
12 V, 60.0 W/55.0 W × 1
Tail/brake light: LED
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light: 12 V, 10.0 W × 2
Auxiliary light: 12 V, 5.0 W × 2
License plate light:
12 V, 5.0 W × 1
Meter lighting: LED
Neutral indicator light: LED
High beam indicator light:
LED
Oil level warning light: LED Turn signal indicator light:
LED
Coolant temperature warning light: LED
Engine trouble warning light:
LED
ABS warning light: MT09A LED
Immobilizer system indicator light: LED
Fuses:Main fuse:50.0 A
Auxiliary fuse: 2.0 A
Headlight fuse:
15.0 A
Signaling system fuse: 7.5 A
Ignition fuse: 15.0 A
Parking lighting fuse:
7.5 A
Radiator fan motor fuse: 15.0 A
Fuel injection system fuse: 10.0 A
ABS control unit fuse:
MT09A 7.5 A
ABS motor fuse: MT09A 30.0 A
ABS solenoid fuse: MT09A 15.0 A Backup fuse:
7.5 A
Electronic throttle valve fuse: 7.5 A
U1RCE1E0.book Page 3 Wednesday, May 28, 2014 1:10 PM

10-1
10
INDEX
AABS (for ABS models) .......................... 3-17
ABS warning light (for ABS models) ....... 3-5
Air filter element.................................... 6-14
Auxiliary DC connector ......................... 3-28
Auxiliary light bulb, replacing ............... 6-37BBattery .................................................. 6-29
Brake and clutch levers, checking and lubricating........................................... 6-26
Brake and shift pedals, checking and lubricating........................................... 6-25
Brake fluid, changing............................ 6-22
Brake fluid level, checking.................... 6-21
Brake lever............................................ 3-16
Brake lever free play, checking ............ 6-19
Brake light switches ............................. 6-19
Brake pedal .......................................... 3-17CCables, checking and lubricating ......... 6-25
Care ........................................................ 7-1
Catalytic converter ............................... 3-20
Clutch lever........................................... 3-16
Clutch lever free play, adjusting ........... 6-18
Coolant ................................................. 6-11
Coolant temperature warning light ......... 3-4DDimmer switch...................................... 3-14
D-mode (drive mode)............................ 3-13
Drive chain, cleaning and lubricating ... 6-24
Drive chain slack .................................. 6-22EEngine break-in ...................................... 5-4
Engine idling speed, checking.............. 6-14 Engine oil and oil filter cartridge............. 6-9
Engine serial number ............................. 9-1
Engine trouble warning light .................. 3-4
FFront and rear brake pads, checking ... 6-20
Front fork, adjusting ............................. 3-22
Front fork, checking ............................. 6-27
Fuel ...................................................... 3-19
Fuel consumption, tips for reducing ...... 5-4
Fuel tank breather hose and overflow
hose ................................................... 3-20
Fuel tank cap........................................ 3-18
Fuses, replacing ................................... 6-30HHandlebar switches ............................. 3-14
Hazard switch ...................................... 3-15
Headlight bulb, replacing ..................... 6-33
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-15IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-26
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-5
Indicator lights and warning lights ......... 3-3LLicense plate light bulb, replacing ....... 6-37
Luggage strap holders ......................... 3-25MMain switch/steering lock ...................... 3-2
Maintenance and lubrication, periodic... 6-4
Maintenance, emission control system ................................................. 6-3
Matte color, caution ............................... 7-1 Model label ............................................. 9-1
Multi-function meter unit ........................ 3-6
NNeutral indicator light ............................. 3-4OOil level warning light .............................. 3-4PParking.................................................... 5-5
Part locations.......................................... 2-1
Pass switch........................................... 3-14SSafety information................................... 1-1
Seat....................................................... 3-21
Shifting.................................................... 5-2
Shift pedal............................................. 3-16
Shock absorber assembly, adjusting ... 3-24
Sidestand.............................................. 3-26
Sidestand, checking and lubricating .... 6-27
Spark plugs, checking ............................ 6-8
Specifications ......................................... 8-1
Start/Engine stop switch ...................... 3-15
Starting the engine ................................. 5-1
Steering, checking ................................ 6-28
Storage ................................................... 7-3
Storage compartment........................... 3-22
Supporting the motorcycle ................... 6-38
Swingarm pivots, lubricating ................ 6-27TTail/brake light ...................................... 6-36
Throttle grip and cable, checking and
lubricating ........................................... 6-25
Throttle grip free play, checking ........... 6-15
Tires ...................................................... 6-15
Tool kit .................................................... 6-2
U1RCE1E0.book Page 1 Wednesday, May 28, 2014 1:10 PM