2015 YAMAHA MT-09 clutch

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAU1770K
General maintenance and lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Air filter element •Replace. √
2Clutch • Check operation.
•Adjust.
√√√√√
3 *Front brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
4 *Rear brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
5 *Brake hoses • Check for cracks or damage.
• Check for correct routing and
clamping. √√√√√
• Replace. Every 4 years
6 *Brake fluid • Replace. Every 2 years
7 *Wheels • Check runout and for damage. √√√√
8 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
9 *Wheel bearin gs • Check bearings for looseness or
damage. √√√√
U1RCE1E0.book Page 4 Wednesday, May 28, 2014 1:10 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
10*Swin garm • Check operation and for exces-
sive play. √√√√
• Lubricate with lithium-soap- based grease. Every 50000 km (30000 mi)
11 Drive chain • Check chain slack, alignment and
condition.
• Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 800 km (500 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
12 *Steerin g b earin gs • Check bearing play and steering
for roughness. √√√√√
• Lubricate with lithium-soap- based grease. Every 20000 km (12000 mi)
13 *Chassis fasteners • Make sure that all nuts, bolts and
screws are properly tightened. √√√√√
14 Brake lever pivot
shaft • Lubricate with silicone grease.
√√√√√
15 Brake ped
al pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
16 Clutch lever pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
17 Shift ped
al pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
18 Si destan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
19 *Sidestan d switch • Check operation. √√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)U1RCE1E0.book Page 5 Wednesday, May 28, 2014 1:10 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-11
6
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.NOTICE
ECA11621
In or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch), do not
mix any chemical additives. Do
not use oils with a d iesel speci-
fication of “CD” or oils of a hi gh-
er quality than specifie d. In
a ddition, do not use oils la beled
“ENERGY CONSERVING II” or
hi gher.
 Make sure that no forei gn mate-
rial enters the crankcase.
10. Start the engine, and then let it idle for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.TIPAfter the engine is started, the engine
oil level warning light should go off if
the oil level is sufficient.NOTICE
ECA10402
If the oil level warnin g lig ht flickers
or remains on even if the oil level is
correct, immed iately turn the en gine
off an d have a Yamaha d ealer check
the vehicle.11. Turn the engine off, wait a few mi- nutes until the oil settles, and then
check the oil level and correct it if
necessary.
EAU20071
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU20093
To check the coolant level1. Place the vehicle on a level surfa- ce and hold it in an upright posi-
tion.TIPThe coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
 Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.2. Check the coolant level in the
coolant reservoir.TIPThe coolant should be between the mi-
nimum and maximum level marks.
Recommen ded en gine oil:
See page 8-1.
Oil quantity: Without oil filter cartridge replace-
ment:2.40 L (2.54 US qt, 2.11 Imp.qt)
With oil filter cartridge replacement:
2.70 L (2.85 US qt, 2.38 Imp.qt)
U1RCE1E0.book Page 11 Wednesday, May 28, 2014 1:10 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-18
6
EAU21963
Cast wheelsTo maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels. The wheel rims should be
checked for cracks, bends, warp-
age or other damage before each
ride. If any damage is found, have
a Yamaha dealer replace the
wheel. Do not attempt even the
smallest repair to the wheel. A de-
formed or cracked wheel must be
replaced.
 The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
EAU22082
Adjustin g the clutch lever free
playThe clutch lever free play should mea-
sure 10.0–15.0 mm (0.39–0.59 in) as
shown. Periodically check the clutch
lever free play and, if necessary, adjust
it as follows.
To increase the clutch lever free play,
turn the clutch lever free play adjusting
bolt in direction (a). To decrease the
clutch lever free play, turn the adjusting
bolt in direction (b).
TIPIf the specified free play cannot be ob-
tained as described above or if the
clutch does not operate correctly, have
a Yamaha dealer check the internal
clutch mechanism.
1. Clutch lever free play adjusting bolt
2. Clutch lever free play2
1
(b)(a)
U1RCE1E0.book Page 18 Wednesday, May 28, 2014 1:10 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-26
6
EAU23144
Checking an d lu bricatin g the
b rake an d clutch leversThe operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Clutch lever
Recommen ded lu bricant:
Lithium-soap-based grease
Recommen ded lu bricants:
Brake lever:
Silicone grease
Clutch lever:
Lithium-soap-based grease
U1RCE1E0.book Page 26 Wednesday, May 28, 2014 1:10 PM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:2075 mm (81.7 in)
Overall width:
815 mm (32.1 in)
Overall height: 1135 mm (44.7 in)
Seat height: 815 mm (32.1 in)
Wheelbase:
1440 mm (56.7 in)
Ground clearance: 135 mm (5.31 in)
Minimum turning radius: 3037 mm (119.6 in)Wei ght:Curb weight:
MT09 188 kg (414 lb)
MT09A 191 kg (421 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Inline 3-cylinder
Displacement: 847 cm³
Bore × stroke:
78.0 × 59.1 mm (3.07 × 2.33 in)
Compression ratio:
11.5 : 1
Starting system: Electric starter
Lubrication system: Wet sump
Engine oil:Recommended brand:
YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement: 2.40 L (2.54 US qt, 2.11 Imp.qt)
With oil filter cartridge replacement:
2.70 L (2.85 US qt, 2.38 Imp.qt)Coolin g system:Coolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator capacity (including all routes): 1.93 L (2.04 US qt, 1.70 Imp.qt)Air filter:Air filter element:Oil-coated paper element
Fuel:Recommended fuel:Premium unleaded gasoline (Gasohol (E10)
acceptable)
Fuel tank capacity: 14.0 L (3.70 US gal, 3.08 Imp.gal)
Fuel reserve amount:
2.8 L (0.74 US gal, 0.62 Imp.gal)Fuel injection:Throttle body:ID mark: 1RC1 00Spark plu g(s):Manufacturer/model:
NGK/CPR9EA9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction ratio:1.681 (79/47)
Final drive:
Chain
Secondary reduction ratio: 2.813 (45/16)
Transmission type: Constant mesh 6-speed
Operation:
Left foot operation
Gear ratio: 1st:
2.667 (40/15)
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U1RCE1E0.book Page 1 Wednesday, May 28, 2014 1:10 PM

10-1
10
INDEX
AABS (for ABS models) .......................... 3-17
ABS warning light (for ABS models) ....... 3-5
Air filter element.................................... 6-14
Auxiliary DC connector ......................... 3-28
Auxiliary light bulb, replacing ............... 6-37BBattery .................................................. 6-29
Brake and clutch levers, checking and lubricating........................................... 6-26
Brake and shift pedals, checking and lubricating........................................... 6-25
Brake fluid, changing............................ 6-22
Brake fluid level, checking.................... 6-21
Brake lever............................................ 3-16
Brake lever free play, checking ............ 6-19
Brake light switches ............................. 6-19
Brake pedal .......................................... 3-17CCables, checking and lubricating ......... 6-25
Care ........................................................ 7-1
Catalytic converter ............................... 3-20
Clutch lever........................................... 3-16
Clutch lever free play, adjusting ........... 6-18
Coolant ................................................. 6-11
Coolant temperature warning light ......... 3-4DDimmer switch...................................... 3-14
D-mode (drive mode)............................ 3-13
Drive chain, cleaning and lubricating ... 6-24
Drive chain slack .................................. 6-22EEngine break-in ...................................... 5-4
Engine idling speed, checking.............. 6-14 Engine oil and oil filter cartridge............. 6-9
Engine serial number ............................. 9-1
Engine trouble warning light .................. 3-4
FFront and rear brake pads, checking ... 6-20
Front fork, adjusting ............................. 3-22
Front fork, checking ............................. 6-27
Fuel ...................................................... 3-19
Fuel consumption, tips for reducing ...... 5-4
Fuel tank breather hose and overflow
hose ................................................... 3-20
Fuel tank cap........................................ 3-18
Fuses, replacing ................................... 6-30HHandlebar switches ............................. 3-14
Hazard switch ...................................... 3-15
Headlight bulb, replacing ..................... 6-33
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-15IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-26
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-5
Indicator lights and warning lights ......... 3-3LLicense plate light bulb, replacing ....... 6-37
Luggage strap holders ......................... 3-25MMain switch/steering lock ...................... 3-2
Maintenance and lubrication, periodic... 6-4
Maintenance, emission control system ................................................. 6-3
Matte color, caution ............................... 7-1 Model label ............................................. 9-1
Multi-function meter unit ........................ 3-6
NNeutral indicator light ............................. 3-4OOil level warning light .............................. 3-4PParking.................................................... 5-5
Part locations.......................................... 2-1
Pass switch........................................... 3-14SSafety information................................... 1-1
Seat....................................................... 3-21
Shifting.................................................... 5-2
Shift pedal............................................. 3-16
Shock absorber assembly, adjusting ... 3-24
Sidestand.............................................. 3-26
Sidestand, checking and lubricating .... 6-27
Spark plugs, checking ............................ 6-8
Specifications ......................................... 8-1
Start/Engine stop switch ...................... 3-15
Starting the engine ................................. 5-1
Steering, checking ................................ 6-28
Storage ................................................... 7-3
Storage compartment........................... 3-22
Supporting the motorcycle ................... 6-38
Swingarm pivots, lubricating ................ 6-27TTail/brake light ...................................... 6-36
Throttle grip and cable, checking and
lubricating ........................................... 6-25
Throttle grip free play, checking ........... 6-15
Tires ...................................................... 6-15
Tool kit .................................................... 6-2
U1RCE1E0.book Page 1 Wednesday, May 28, 2014 1:10 PM